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by Bryan Christiansen 1 Comment

How To Use CMMS To Supplement Root Cause Analysis

How To Use CMMS To Supplement Root Cause Analysis

According to the American Society of Quality (ASQ), a root cause is defined as “A factor that caused a nonconformance and should be permanently eliminated through process improvement. The root cause is the core issue—the highest-level cause—that sets in motion the entire cause-and-effect reaction that ultimately leads to the problem(s).”

As most of you already know, Root Cause Analysis (RCA) is a systematic process for identifying the origins, or root cause, of problems and determining an approach to minimize or eliminate their risk of recurrence. It focuses on preventing problems at the source rather than resorting to a firefighting approach and being reactive every time. RCA tries to be more scientific about asset failures, going one step beyond troubleshooting. [Read more…]

Filed Under: Articles, CMMS and Reliability, on Maintenance Reliability Tagged With: Basic Root Cause Analysis, CMMS, Rca, root cause

by James Kovacevic Leave a Comment

Learning from A Failure

Learning from A Failure

Why Failing Can Be Good and What You Can Take Away from It.

Regardless of how good a maintenance & reliability program is set up and managed, there will be failures.  This is partly due to the maintenance program itself, where the focus is on the consequences of the failures, not the failures itself.   This approach allows most organizations to manage large facilities will a minimum of staff and cost.

But what should happen when something does fail?  Should we just carry on as usual since we avoided the consequences?  Absolutely not.  When a failure occurs, we need to learn from it and improve the maintenance & reliability program.  Yet, many organizations address failures by implementing a PM routine.  This is not the right approach.  Remember only 11% of failures are age-related.  Adding these PM routines to the program will cause a collapse of the program from too much work, not to mention the maintenance induced failures that result from it.

So what should happen?  The failure should be analyzed and actions implemented to reduce the chance of the failure occurring again.
[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: Basic Root Cause Analysis, defect elimination

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