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by Bryan Christiansen Leave a Comment

Using CMMS to Minimize Production Losses and Maintenance Costs

Using CMMS to Minimize Production Losses and Maintenance Costs

In many manufacturing plants, managing equipment breakdowns and can seem like an overwhelming task. Machine failures occur without warning, production lines go down, managers and supervisors point fingers, and maintenance personnel continually chase parts and problems. 

It’s often the case that these plants do not use a CMMS to gather data, plan preventative maintenance, or schedule repairs. This lack of planning contributes to a reactive maintenance environment where personnel is constantly trying to ‘keep up’ with production line problems.

[Read more…]

Filed Under: Articles, CMMS and Reliability, on Maintenance Reliability Tagged With: CMMS, cost control, Production Data, reliability

by Fred Schenkelberg Leave a Comment

Using rain-flow counting methods for process wear out studies

Using rain-flow counting methods for process wear out studies

Using rain-flow counting methods for process wear out studies

Guest Post Prepared by Eugene Danneman, Wind Wear LLC

Introduction

Analyzing and visualizing data that is related to equipment wear-out (fatigue stage) over a specific time span is a challenge. Analyzing systems, equipment and components exposed to spectrum loading as opposed to uniform cyclical loading that span years or decades or centuries requires a special approach. Think of roads, bridges and other assets with long life spans that are susceptible to wear out mechanisms caused by external and internal loads, varying load durations, temperature swings and corrosion. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics Tagged With: Counting Method, data analysis, Fatigue, Production Data, rain-flow

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