
HALT Late in the Program
Abstract
Kirk and Fred discuss using HALT for a product that has been in the field and has many documented reliability issues from the initial warranty returns
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Your Reliability Engineering Professional Development Site
Author of Accelerated Reliability articles and Next Generation HALT and HASS, plus, co-host on Speaking of Reliability.
This author's archive lists contributions of articles and episodes.
My Passion for developing reliable products
Why did it fail?
This is the fundamental question that drove my career from first repairing electronics in the 1970’s to today. It was from this perspective that my passion for reliability engineering grew from investigating, discovering and understanding of why products fail. By starting with how electronics systems actually fail (empirical not theoretical) gave me a frame of reference to understand ways to rapidly discover failure mechanisms.
Kirk and Fred discuss using HALT for a product that has been in the field and has many documented reliability issues from the initial warranty returns
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Kirk and Fred discuss the challenge of using simple models for one finite element to extrapolate damage scalar metrics to very complex systems.
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Abstract—Failures in the execution of software can have many different causes. Errors in coding, incorrect sequence of software execution, and other factors result in software “bugs” that, when discovered, must be corrected for reliable system operation. However, this paper focuses on another cause of software failures: those that come from variations in the many tiers of component manufacturing and system assembly. This paper shows how applying thermal HALT on electronic circuits, and systems helps skew parametric performance at the circuit board and system levels and increase the probability of discovering marginal signal quality and integrity, which can lead to software operational failures.ssues
Update as of July 15, 2025: Kirk created a technical paper based on the material originally posted below. It has been updated, includes references, and has been reviewed.
[Read more…]Kirk and Fred discuss the new options for doing technical research, including Google Scholar and AI tools like ChatGPT ᐅ Play Episode
Kirk and Fred discuss the reliability issues around using adhesives to attach mechanical assemblies.
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Kirk and Fred discuss a simple question of what being a practical and sound reliability engineer means.
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Kirk and Fred discuss the term “confidence” and its use in reliability engineering
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Kirk and Fred discuss how many companies discard or never get back failed parts or subsystems even though they are high-value gold in the quest to make a more reliable product.
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Kirk and Fred discuss the tradeoffs involved in developing a reliable product.
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Kirk and Fred discuss the subject of reliability and how appliance manufacturing companies may design for a limited life in order to sell new models.
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Kirk and Fred discuss a paper Kirk wrote about how thermal HALT can be a tool for finding marginal signal integrity issues.
Join Kirk and Fred as they discuss Kirk’s paper on the use of thermal HALT, initially posted on Kirk’s website, acceleratedreliabilitysolutions.com, in 2018, and a re-edited version that Fred recently posted on Accendo Reliability’s website. You can find a link to the article in the show notes below.
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