Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
    • Speaking Of Reliability
    • Rooted in Reliability: The Plant Performance Podcast
    • Quality during Design
    • CMMSradio
    • Way of the Quality Warrior
    • Critical Talks
    • Asset Performance
    • Dare to Know
    • Maintenance Disrupted
    • Metal Conversations
    • The Leadership Connection
    • Practical Reliability Podcast
    • Reliability Hero
    • Reliability Matters
    • Reliability it Matters
    • Maintenance Mavericks Podcast
    • Women in Maintenance
    • Accendo Reliability Webinar Series
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • The RCA
      • Communicating with FINESSE
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Hardware Product Develoment Lifecycle
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Journals
    • Higher Education
    • Podcasts
  • Courses
    • Your Courses
    • 14 Ways to Acquire Reliability Engineering Knowledge
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
      • FMEA Introduction
      • AIAG & VDA FMEA Methodology
    • Barringer Process Reliability Introduction
      • Barringer Process Reliability Introduction Course Landing Page
    • Fault Tree Analysis (FTA)
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Webinars
    • Upcoming Live Events
    • Accendo Reliability Webinar Series
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
Home » Articles » Is Using MTBF Habit Forming?

by Fred Schenkelberg Leave a Comment

Is Using MTBF Habit Forming?

Is Using MTBF Habit Forming?

With Enough Reinforcement, MTBF Use Becomes a Habit

A habit you should examine and stop.

At first, I wondered if MTBF use was addictive, yet I thought that comparison would belittle the very serious issues of those with addictive behaviors. Using MTBF does not generally cause a person harm, while poor decision based on it might harm the organization.

I find those that regularly employ MTBF do so without thinking about it too much. If someone mentions reliability, they think MTBF. Automatically.

Habits help us reduce cognitive load and make our life simpler. For example, do you need to focus on how to put on your shoes every morning? I’m personally happy my habit skills allow me to remember how to drive safely without the intense focus required the first time I got behind the wheel.

Let’s examine how to tell if someone has the Habit of MTBF use and what you can do about it.

Checking for Habits in Everyday Activities

In the paper by Judith A. Ouellette and Wendy Wood, ‘Habit and intention in everyday life: The multiple processes by which past behavior predicts future behavior,’ this discusses how a behavior performed repeatedly forms the basis for a habit. When well learned, reinforced, and practiced a response to a situation become nearly automatic.

If a behavior is not well learned, or learned in an unstable or difficult context then we would require conscious decision making to carry out the response. We would have to think about it, and our brain generally trys to minimize thinking.

One test is someone is responding based on a habit is the speed of the response – no time to think about it. Or ask, ‘how did you know to use MTBF in this situation?’ If the response is, we always use MTBF, it may suggest the brain involved didn’t engage. It’s just a habit.

If you ask someone, ‘Why are you using MTBF?’ and get a blank stare, they haven’t thought about it very much.

After a pause, they respond with

  • they don’t know,
  • or they always use MTBF,
  • or it was required or requested,
  • or (my favorite) no one has asked that before,

Then the use of MTBF is likely from habit not from a conscious decision.

Breaking or Stopping a Habit

This is tough, as you know. A habit is what we do, it’s how we operate, it a customary, comfortable response to a situation.

Change is difficult. We do not like change and will resist. Resistance is not futile when battling a habit, habits are strong and difficult to change.

First, the person with the habit has to recognize they have the habit of using MTBF. Call them out on it. Point out that reliability is not MTBF, these two concepts are not interchangeable.

Second, highlight the damage to making good decisions, to profitability, to mission readiness, to uptime, occurs by using MTBF rather than using metrics that include the changing nature of failure rates.

Third, teach, coach, reinforce, and encourage the use of reliability directly instead of using MTBF.

Forming New Habits

One a person recognizes the poor nature of the MTBF use habit, they shift into having to consciously think about reliability again. In school, at a conference, or attending a reliability seminar, they may have been exposed to using Weibull analysis, or probability of success measures, yet didn’t really get it, or know how to apply these concepts at work.

Continue the training, coaching, encouragement to avoid slipping back into using MTBF. Don’t ask for MTBF, ask for reliability. Don’t rush, allow time to get the brain thinking again.

Over time, for example, if every week you ask for the reliability report, not the MTBF report, a new habit will take shape.

Watch for regression back to the old way of using MTBF. Check sample size calculations. Check reliability predictions. Check accelerated test plans. Each may have MTBF lurking within and shift someone back to using MTBF by default.

Help Those Around You Kick the Habit of Using MTBF

When someone request the MTBF for an item or system, I ask, ‘what do you really want to know?’ This typically shifts them from habit, always asking for MTBF, to thinking. Ask why. Ask for clarification. Ask for information on how they plan to use the answer. Ask a question to shift the person talking about MTBF to thinking about what they are doing.

Help those around you. Help them realize the adverse impact the MTBF habit has on them and their organization.

Help them focus on understanding reliability in all its wonderful complexity. Help them make better decisions and improve their products and systems.

Filed Under: Articles, NoMTBF

About Fred Schenkelberg

I am the reliability expert at FMS Reliability, a reliability engineering and management consulting firm I founded in 2004. I left Hewlett Packard (HP)’s Reliability Team, where I helped create a culture of reliability across the corporation, to assist other organizations.

« Cyber Security and Enterprise Risk Management
Can we Predict all Failures? »

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

The NoMTBF logo

Devoted to the eradication of the misuse of MTBF.

Photo of Fred SchenkelbergArticles by Fred Schenkelberg and guest authors

in the NoMTBF article series

Recent Posts

  • The Hidden Challenges of Agile in Hardware Development
  • Statistical Tools most Frequently used During Product Validation.
  • The Challenges in Reliability Engineering
  •  How to Make RCFA a Successful Business Improvement Strategy 
  • Which is Stronger: Outside Pressure to Change? or, Your Internal Drive to Transform

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy

Book the Course with John
  Ask a question or send along a comment. Please login to view and use the contact form.
This site uses cookies to give you a better experience, analyze site traffic, and gain insight to products or offers that may interest you. By continuing, you consent to the use of cookies. Learn how we use cookies, how they work, and how to set your browser preferences by reading our Cookies Policy.