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Home » Articles » on Maintenance Reliability » Page 14

on Maintenance Reliability

A listing in reverse chronological order of these article series:



  • Usman Mustafa Syed — Aasan Asset Management series

  • Arun Gowtham — AI & Predictive Maintenance series

  • Miguel Pengel — Asset Management in the Mining Industry series

  • Bryan Christiansen — CMMS and Reliability series

  • James Reyes-Picknell — Conscious Asset series

  • Alex Williams — EAM & CMMS series

  • Nancy Regan — Everday RCM series

  • Karl Burnett — History of Maintenance Management series

  • Mike Sondalini — Life Cycle Asset Management series

  • James Kovacevic — Maintenance and Reliability series

  • Mike Sondalini — Maintenance Management series

  • Mike Sondalini — Plant Maintenance series

  • Andrew Kelleher — Process Plant Reliability Engineering series

  • George Williams and Joe Anderson — The ReliabilityXperience series

  • Doug Plucknette — RCM Blitz series

  • Robert Kalwarowsky — Rob's Reliability Project series

  • Gina Tabasso — The Intelligent Transformer Blog series

  • Tor Idhammar — The People Side of Maintenance series

  • André-Michel Ferrari — The Reliability Mindset series

by André-Michel Ferrari Leave a Comment

Dependency Concept in RAM Analysis

Dependency Concept in RAM Analysis

Assets or components in an operation can be dependent on each other. The network of equipment contributing to the operation output is complex and intricate. A RAM model helps account for the complexities including dependencies.

The fundamental purpose of Reliability, Availability, and Maintainability (RAM) modeling is quantifying system performance, typically in a future interval of time. A system is a collection of items whose coordinated operation leads to the output, generally a production value. The collection of items includes subsystems, components, software, human operations, etc. For example, an automobile is a system. Its sub-components being the drivetrain, engine, gearbox, etc. In RAM models, it is crucial to account for relationships or dependencies between items. This helps determine the final output of the system. In various industries, RAM models have proven to be effective as cost avoidance or decision-making tools, as well as their ability to confirm or counter stated assumptions by internal stakeholders.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

by Mike Sondalini 1 Comment

Design for Reliability by using Design-out Maintenance to get High Reliability Equipment

Design for Reliability by using Design-out Maintenance to get High Reliability Equipment

Design-out maintenance is a root cause failure elimination category where the solution is to design for reliability and intentionally create highly reliable equipment through an engineering design change.

—

I am a design engineer and am considering plant improvement as a more proactive activity for our department. Being in design I am interested in design-out maintenance solutions and the role they play in maintenance cost reduction. Particularly where design out solutions are used for failure elimination.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

Do you want to bring your own goals alive…?

Do you want to bring your own goals alive…?

After 23 years, I finally figured out that achieving our own personal and professional goals is similar to how we achieve our Reliability goals. Crush the Obstacles and Bring Your Goals Alive. Watch to find out more…

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

 Getting the Utmost Value from your Maintenance Audit, Maintenance Review and Maintenance Report 

 Getting the Utmost Value from your Maintenance Audit, Maintenance Review and Maintenance Report 

 Is your Maintenance at 100% performance in delivering all the six business purposes shown in Figure 1? 

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Ramesh Gulati Leave a Comment

Maintenance and Reliability Best Practices: Maintainability

Maintenance and Reliability Best Practices: Maintainability

Lets talk about Maintainability!

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Mike Sondalini Leave a Comment

Fix a 50,000 Dollar per Year Problem for 2.54 using ACE 3T 

Fix a 50,000 Dollar per Year Problem for 2.54 using ACE 3T 

 ACE 3T analysis is a new problem inquiry tool that lets you find simple answers to difficult problems. It does not ask you to use Lean process assessment tools or apply Six Sigma statistical analysis. You only need to use your eyes and a spread sheet to explore the details that expose the simple options to solve your problem. 

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

Is RCM too Difficult to Implement?

Is RCM too Difficult to Implement?

Absolutely not. This is one of the biggest misconceptions of the RCM process. Discover why it is often wrongly believed that RCM is too difficult to implement.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability Tagged With: Reliability Centered Maintenance (RCM)

by André-Michel Ferrari 4 Comments

Operational Data – An Untapped Goldmine

Operational Data – An Untapped Goldmine

It is becoming more apparent that companies are treating their operational data with the “respect” deserved. About time and if not, then they should start now. Operational Data is typically stored in the CMMS (Computer Maintenance Management System) or historical records repositories.

Data is knowledge. Data is power. Data is the basis of good decision making.

This article also suggests that data could be revenue generator. Therefore, a company’s data is akin to extracting gold from a mine. Like gold, data requires hard work to get and hold on to. Yet, it is highly lucrative when exploited, refined, and traded. The organization running the equipment generates the Operational Data. It can also be generated by a third party. In the following paragraphs, we see the untapped opportunities data and historical records can offer.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset Tagged With: CMMS

by Mike Sondalini Leave a Comment

People in Maintenance, Reliability and Asset Management Need a Vision AND the Map to Get There

People in Maintenance, Reliability and Asset Management Need a Vision AND the Map to Get There

 It’s easy to lose your way in maintenance, reliability and enterprise asset management. Without a vision you are aimless. Without a map you are lost. To get maintenance, reliability and enterprise asset management success you must have both the right vision and the correct path to it. 

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Ramesh Gulati Leave a Comment

Maintenance and Reliability Best Practices: Time Management

Maintenance and Reliability Best Practices: Time Management

Spending the right time on the right activity. Today this is all about time management and how to organize and plan your time out. this is a significant skill for more than just one role within the maintenance organization.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Lindsay Walker Leave a Comment

Role of MSDS Sheet in Maintenance: Why MSDS Sheets Are Essential?

Role of MSDS Sheet in Maintenance: Why MSDS Sheets Are Essential?

For many in the maintenance field, the day-to-day tasks can feel routine. Fix a leaky faucet, replace a worn belt, and ensure everything is running smoothly – it’s a process that becomes second nature. But beneath the surface of these seemingly straightforward actions lies a critical component that can safeguard both worker safety and equipment longevity: the MSDS sheet, also known as the Safety Data Sheet (SDS). Let’s learn what does MSDS stand for. [Read more…]

Filed Under: Articles, CMMS and Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Eliminating Microstructure Failures

Eliminating Microstructure Failures

The only true way to prevent asset failure is to prevent the causes of microstructure failure from occurring.

Machines fail when their component’s microstructure is degraded or deformed to a point where it can no longer bear the load. If you prevent degradation and deformation from occurring a machine and its components will provide an exceptional lifetime. However, you must do this at every phase of the asset’s life cycle to get world class reliability.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability Tagged With: Physics of Failure (PoF)

by Mike Sondalini Leave a Comment

A Scale for Measuring Reliability Health in Organisations 

A Scale for Measuring Reliability Health in Organisations 

 In a minute you’ll know if your organisation has what it takes to achieve world class reliability performance. Use this audit tool to gauge your organisation’s capability to deliver outstanding reliability. Use its scale to plan how to improve it. 

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability Tagged With: Reliability assessment

by Ramesh Gulati Leave a Comment

Maintenance and Reliability Best Practices: CMMS Selection

Maintenance and Reliability Best Practices: CMMS Selection

How do we select the appropriate system? What is the value and why do you need it? George Williams and Ramesh Gulati have it all covered.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience Tagged With: CMMS

by André-Michel Ferrari 6 Comments

Evaluating Equipment Redundancy using RAM Models

Evaluating Equipment Redundancy using RAM Models

The Concept of Equipment Redundancy

Adding equipment redundancy to a system can improve uptime and reliability leading to increased output. When adding new equipment, it is cheaper to evaluate the benefits, or lack of thereof, on paper before implementing the change. Typically done as part of the design phase. However it can also happen after commissioning but its is more expensive. In other words, its better to get it right before “shovels go in the ground”.  

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

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