on Maintenance Reliability

RCM Case Study Part 2/4

In today’s video, we dive deep into the critical steps of Reliability-Centered Maintenance (RCM) by exploring Failure Modes and Failure Effects as part of our ongoing dentist-themed mini RCM case study. This is Part 2 of a four-part series designed to help you understand and apply RCM principles through relatable, real-world examples. What You’ll Learn:

• Failure Modes: Discover why detailed Failure Modes are essential and how they guide us to the right proactive maintenance and default strategies.
• Failure Effects: Learn how to write comprehensive Failure Effects that depict the worst-case scenarios if no action is taken to manage the Failure Mode.

Case Study Highlight: We’ll look at the specific Failure Mode of bacteria accumulation that leads to cavities and track the progression from the earliest signs of decay to severe health consequences if left untreated. This detailed look will help you see why writing Failure Effects is crucial for assessing failure consequences

Key Takeaways: How to identify and write precise Failure Modes that lead to effective maintenance strategies. The importance of documenting Failure Effects to understand the full impact of asset failures.

This is a must-watch for anyone looking to refine their RCM skills and apply them practically. Be sure to tune in tomorrow for Part 3, where we’ll explore Failure Consequences and Preventive Maintenance!

RCM Case Study Part 1/4

Mini RCM Case Study: Creating a Reliability Strategy from My Trip to the Dentist

Welcome to Part 1 of our four-part mini-series, where we’ll create an RCM case study inspired by a relatable scenario: a trip to the dentist! In this series, you’ll learn the fundamentals of Reliability-Centered Maintenance (RCM) and apply them in a practical, engaging way.

In this video, we’ll cover:

1. Operating Context – Learn what it is, why it’s important, and how to draft it.

2. Functions – Discover how to define the reliability you need from your equipment by writing specific and measurable functions.

Meet Johnny Chomper—a 30-year-old professional whose teeth need to perform well to support his lifestyle. From biting and chewing to maintaining a confident smile, Johnny’s teeth are put to the test daily. We’ll draft his operating context and write a Primary Function that clearly defines the reliability required from his teeth. What You’ll Learn:

• How to set the stage for an RCM analysis with a detailed operating context.
• The importance of defining functions to establish reliability goals for your assets.
• Step-by-step guidance on how to write a function that captures the desired reliability.

Stay tuned as we build this case study step-by-step, bringing RCM concepts to life in a way that’s easy to understand and apply. Don’t miss the next video, where we’ll dive into Failure Modes and Failure Effects!

Understanding the P-F Interval

How do you determine the right interval for a Condition Based Maintenance (CBM) task? It all comes down to the P-F Interval—the time between when a Potential Failure Condition is detectable to when the failure occurs.

In this video, I break down how to set CBM task intervals correctly using a simple example. The Failure Mode is: “Filter clogs due to normal use.” I’ll explain that CBM task intervals aren’t based on Criticality, MTBF, or the Useful Life, but instead on how quickly failure occurs once a Potential Failure Condition is detectable.

Learn how to properly identify and set your CBM task intervals to keep your equipment running reliably

Why Inherent Reliability is About More Than Just How Long Equipment Lasts 🌟

In this video, filmed at the iconic Kukulcan Temple in Chichen Itza, Mexico, I explore one of the most important concepts in Reliability: Inherent Reliability. Inherent Reliability isn’t just about how long something will last without failing—it’s about how long it will last when we “feed” it with the right proactive maintenance and appropriate default strategies.

Just as the ancient Mayans offered blood sacrifices to feed their gods, we need to feed our equipment with the right maintenance tasks at the right intervals to keep it performing as needed. Reliability Centered Maintenance (RCM) helps us identify the precise tasks and timing to protect our assets, ensuring that we get the Reliability we need.

In this video, you’ll learn:

The true meaning of Inherent Reliability
How Reliability Centered Maintenance (RCM) helps define what failure means to you
The importance of performing the right maintenance tasks at the right intervals

Equip your team with the knowledge to “feed” your assets and achieve the Reliability you’re aiming for. Watch now to learn more!

Why RCM is a Must for Every Reliability Professional 🛠️

In this video, I’m taking you to the foundation of our new metal building to show why learning Reliability Centered Maintenance (RCM) should be a must for every reliability professional—even if you never formally implement it. RCM creates the foundation for an effective Reliability Culture by teaching five core concepts that are essential for any team.

Here’s what you’ll learn:

Core Concept 1: How defining Functions establishes the reliability you need.
Core Concept 2: Why identifying Failure Modes correctly is crucial for managing failures.
Core Concept 3: How to choose proactive maintenance tasks that are technically feasible and worth doing.
Core Concept 4: Understanding the role of Protective Devices and Failure Finding tasks.
Core Concept 5: The power of multidisciplinary teams in RCM and why collaboration leads to stronger, more reliable outcomes.

Whether you fully implement RCM or simply learn its core concepts, understanding these fundamentals makes you a more effective reliability professional. So, are you ready to build your foundation?