Your Reliability Engineering Professional Development Site
A listing in reverse chronological order of these article series:
It is a mockery to use business performance indicators to manage a company or department. Using the information that shows up on the management dashboards on your screen can wreck your company. Measuring a process does not put you in control of it. A process is totally self-controlled. You always get what the process gives you. Organizational processes work well or do not because of their design.1 A business process that cannot achieve its aims is the wrong design for its purpose.
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Who’s responsible for Reliability? Spoiler alert: It’s everyone. Just like the intricate root system of mangroves 🌱, building a strong Reliability Culture involves every part of an organization working together. Discover how to involve every team member in creating lasting Reliability in my latest video from Key Largo, Florida.
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‘Change To Win’ is a structured change management program used to introduce needed changes, best practices and innovative improvements into an organisation. A ‘Change To Win’ team consisting of managers, supervisors and people from the workplace is assembled to implement the changes and is responsible to plan how the organisation will adopt the changes, to trial them and then implement them into standard practice.
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Webinar recording from 1/18/2024 as we discuss how to ensure we see the value from our assets by defending them, having the right strategy and people to ensure they run reliably.
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In this video, I’m sharing an unexpected lesson in Reliability inspired by a highly trained Labrador Retriever at Melbourne Australia’s airport. While traveling to the Mainstream Conference in Melbourne, I encountered a situation at immigration that reminded me of the principles of Reliability Centered Maintenance (RCM). Join me as I discuss how the training and care that made this dog so effective can inspire us to do the same for our machines so we can achieve the Reliability we require. Plus, I’ll explore why it’s crucial to ensure our equipment isn’t pushed beyond its capabilities. Let’s dive into the heart of reliability together!
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Your views on why enterprise asset management fails intrigued me. I am currently undertaking a master’s study on “Understanding the Difficulties of Developing an Effective Planned Preventive Maintenance Regime at an underground coal mine”.
My masters is based on finding the reasons why in the mining field the other methods of maintenance methodologies such as RCM, TPM, Six Sigma, etc. do not seem to get embraced by the mining maintenance teams, and there is always a weak attempt to implement them on the part of management.
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In this video, I’ll walk you through the essentials of preventive maintenance – what it is and how to correctly identify the intervals for preventive maintenance tasks. We’ll talk about scheduled replacement and scheduled restoration tasks, and I’ll take you along as I perform three real-life examples: changing my home HVAC filter, getting my hair colored, and an oil change for my Subaru Forester. Each task highlights the importance of scheduling based on “age,” regardless of the condition at the time.
I also explain why preventive maintenance intervals should be set based on the useful life and not manufacturer recommendations, mean time between failures (MTBF), or criticality. Understanding these concepts is key to building a strong Reliability Culture in any organization. If you have any questions about preventive maintenance, drop them in the comments. I’m here to help!
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In the dynamic world of modern manufacturing and industrial processes, the reliability and performance of equipment play a crucial role in ensuring operational efficiency and product quality. Dosing pumps, essential for precise fluid control, are no exception. As industries increasingly embrace digital transformation, predictive analytics has emerged as a powerful tool to enhance the monitoring and maintenance of dosing pumps. This article delves into how predictive analytics can be used to monitor dosing pump performance, improving reliability, efficiency, and cost-effectiveness.
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Successful Wind Turbine Reliability Strategy Requires Proactive Removal of the Causes of Failure
The reliability assessment of wind turbine models is critical when making investment in wind technology. Issues to address include: corrosion, metallurgy, structural integrity, reliability, pressure vessel construction, electrical circuits, communication networks, and more.
Develop a life cycle wind turbine reliability strategy that minimizes operationg costs by maximizing component reliability.
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In this insightful video, we delve deep into the world of Predictive Maintenance and unravel why it’s an absolute game-changer for modern businesses.
Discover:
𝗗𝗮𝘆 𝟭 of my 𝟭𝟬𝟬 𝗗𝗮𝘆𝘀 𝗼𝗳 𝗥𝗲𝗹𝗶𝗮𝗯𝗶𝗹𝗶𝘁𝘆 𝗖𝗵𝗮𝗹𝗹𝗲𝗻𝗴𝗲 is here! We’re starting with how the 𝗰𝗵𝗼𝗶𝗰𝗲𝘀 we make as asset custodians directly impact our equipment 𝗥𝗲𝗹𝗶𝗮𝗯𝗶𝗹𝗶𝘁𝘆. Let’s build a strong foundation together!
Republishing here one week at a time.
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OPERATIONAL EXCELLENCE IS A RESULT
Operational Excellence requires a business system-of-reliability. Reliability is the chance of success, so a company built as a ‘system-of-reliability’ maximizes its operating profits and production success. The three requirements needed to create a system-of-reliability for Operational Excellence are:
1. A defect eliminating work quality assurance system where your processes are robust and anti-fragile to disruption, and insure right-first-time results. Only if processes are built to go right every time; are anti-fragile to error; and proactively prevent causes of problems, can you reach Operational Excellence.
2. Business-wide process innovation focused on optimizing for the highest productivity, least cost, and right quality output. Then you install the next generation of solutions for ever better productivity.
3. Holistic, lifecycle physical asset management for stable, reliable operation with outstanding availability, highest utilization and most sustainable throughput.
You do three phases to reach Operational Excellence the Plant Wellness Way: Design your system-of-reliability – Teach your system-of-reliability – Build your system-of-reliability. First, design a business that can be the best. Second, teach your leaders how to do the right things, rightly. Third, apply and do the right behaviours for success.
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What oil analysis tests should you do and how often do you do them? In this live, Sanya Mathura and Nancy Regan give you a preview to their upcoming Live!
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Here is a simple checklist of 31 simple maintenance management tips that you can use to improve your operation. Use it as a guide to start you thinking which maintenance management improvement strategies to use to lower your maintenance and operational costs without spending a lot of money.
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Explore the future of maintenance with our latest release: “Predictive Maintenance Demystified🚀🔮 In this video, we unravel the world of Predictive Maintenance and how to understand the concept and its benefits.
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