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Home » Articles » on Maintenance Reliability » Page 11

on Maintenance Reliability

A listing in reverse chronological order of these article series:



  • Usman Mustafa Syed — Aasan Asset Management series

  • Arun Gowtham — AI & Predictive Maintenance series

  • Miguel Pengel — Asset Management in the Mining Industry series

  • Bryan Christiansen — CMMS and Reliability series

  • James Reyes-Picknell — Conscious Asset series

  • Alex Williams — EAM & CMMS series

  • Nancy Regan — Everday RCM series

  • Karl Burnett — History of Maintenance Management series

  • Mike Sondalini — Life Cycle Asset Management series

  • James Kovacevic — Maintenance and Reliability series

  • Mike Sondalini — Maintenance Management series

  • Mike Sondalini — Plant Maintenance series

  • Andrew Kelleher — Process Plant Reliability Engineering series

  • George Williams and Joe Anderson — The ReliabilityXperience series

  • Doug Plucknette — RCM Blitz series

  • Robert Kalwarowsky — Rob's Reliability Project series

  • Gina Tabasso — The Intelligent Transformer Blog series

  • Tor Idhammar — The People Side of Maintenance series

  • André-Michel Ferrari — The Reliability Mindset series

by Nancy Regan Leave a Comment

Targeted RCM Analysis: How to Identify Equipment That Needs It

Targeted RCM Analysis: How to Identify Equipment That Needs It

Join Nancy Regan in the serene setting of Ave Maria Grotto in Cullman, Alabama, as she demystifies one of the biggest Reliability Centered Maintenance (RCM) analysis misconceptions – the necessity of applying RCM to all assets. In this enlightening video, Nancy draws parallels between the selective craftsmanship of Brother Joseph Zoettl — who created 125 meticulous replicas of the world’s most significant structures — and the strategic approach required for effective RCM. What You’ll Learn:

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by George Williams Leave a Comment

Educating Leadership on the Value of Asset Management

Educating Leadership on the Value of Asset Management

With Paul Crocker

A recorded webinar on how to educate your leadership team on the value of asset management.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by André-Michel Ferrari Leave a Comment

Using Contour Plots in RCAs

Root Cause Analysis Overview

A Root Cause Analysis (RCA) is a structured approach to identifying the underlying factors that result in the unwanted/unexpected outcomes of chronic or sporadic events. It is a highly methodic and rigorous process. And highlights what assets, systems or behaviors need to be modified in order to to limit or eliminate the recurrence of similar outcomes. The fundamental driver is to address, correct or mitigate the root causes that lead to the unwanted event rather than addressing the symptoms. Bob Latino, a renowned RCA expert, summarizes this concept as “the establishing of logically complete, evidence based, tightly coupled chains of factors from the least acceptable consequences to the deepest significant underlying causes.”

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

by Mike Sondalini Leave a Comment

Fixing the ISO9001 Quality Problem

Fixing the ISO9001 Quality Problem

Turn ISO 9001 Clauses into Your Business Quality System Specifications.

In 1987 the ISO9000 quality management series was launched; superseding the earlier BS5750 document. It has progressed from its initial product quality focus to its now customer satisfaction focus. During all its life the question of the usefulness of ISO9001 to business growth and performance has dogged it. The greatest fault of ISO9001 is its lack in setting quality performance. It mistakenly asks companies to select their own quality standards to work to. That is its single greatest problem—the lack of quality benchmarks and is the reason why it is common to hear managers call ISO 9001 a waste of time. But if you address ‘quality’ correctly in your ISO 9001 quality management system you can turn your company into a world-class performer within three years.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

Staying True to RCM: Avoiding Costly Mistakes

Staying True to RCM: Avoiding Costly Mistakes

Frank Lloyd Wright was a master architect, known for designing structures that harmonized with their environment. Just as he had a clear vision for his designs, the original architects of Reliability Centered Maintenance (RCM) had a specific intent for how the process should be carried out. Unfortunately, RCM is often implemented in ways that stray from these foundational principles. In this video, recorded at the Frank Lloyd Wright House in Florence, Alabama, I explore the parallels between Wright’s architectural genius and the importance of adhering to the true principles of RCM. Learn how SAE JA1011 can guide you in evaluating and ensuring that your RCM process is done as its creators intended—leading to more effective, transformative results. Join me as we bridge the worlds of architecture and reliability.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Miguel Pengel Leave a Comment

Weibull Analysis Summary PDF and Case Study

A Weibull analysis is one of the most versatile tools in a Reliability Engineer’s toolbox. I have received many requests to start summarizing some of my articles and case studies into quick and easy PDF references for distribution.

[Read more…]

Filed Under: Articles, Asset Management in the Mining Industry, on Maintenance Reliability Tagged With: weibull analysis

by Mike Sondalini Leave a Comment

The Maintenance 10 Commandments behind All Maintenance Success

The Maintenance 10 Commandments behind All Maintenance Success

 Remember, in Maintenance… 

  1. THE BUSINESS PAYS FOR EVERY WRONG 
  2. PREVENTION IS FAR CHEAPER THAN CURE 
  3. DON’T DO WHAT YOU DON’T UNDERSTAND 
  4. PREPARE THOROUGHLY BEFORE YOU START 
  5. FIX THE CAUSE NOT THE SYMPTOM 
  6. MACHINE HEALTH REFLECTS USER MENTALITY 
  7. FIRST CHECK IT’S RIGHT 
  8. RELIABILITY GROWS FROM QUALITY 
  9. PERFORMANCE FOLLOWS CAPABILITY 
  10. PROVE IT’S AN IMPROVEMENT FIRST 
  11. EVERYTHING HAS LIMITS—KEEP WELL WITHIN

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by George Williams Leave a Comment

3 Tips for Taking Control of a Reactive Situation

3 Tips for Taking Control of a Reactive Situation

In this session, we will delve into essential strategies for gaining clarity in the midst of reactive maintenance challenges.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Nancy Regan Leave a Comment

RCM Today: More Important Than Ever

RCM Today: More Important Than Ever

Hi everyone, I’m Nancy Regan, and today we’re tackling the big question: “Is Reliability Centered Maintenance (RCM) obsolete?” With principles that are over 50 years old, some may wonder if RCM is still relevant. The answer is a resounding YES. In fact, RCM is more crucial now than ever.

Join me as I take you from my hotel room in Cartagena to a beautiful outdoor setting to explore how RCM principles still apply today, even with all our advanced technology. Whether you’re dealing with high-tech monitoring systems or simply relying on human senses, the core principles of RCM remain essential to achieving the reliability you need.

Discover why RCM’s focus on understanding equipment Functions, identifying Failure Modes, and assessing Failure Effects is more important than ever in today’s fast-paced, tech-driven world. Let’s dive in and see why Reliability Centered Maintenance is far from obsolete!

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

 KPIs are a Big Lie About Performance Improvement 

 KPIs are a Big Lie About Performance Improvement 

 It is a mockery to use business performance indicators to manage a company or department. Using the information that shows up on the management dashboards on your screen can wreck your company. Measuring a process does not put you in control of it. A process is totally self-controlled. You always get what the process gives you. Organizational processes work well or do not because of their design.1 A business process that cannot achieve its aims is the wrong design for its purpose.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

Reliability Starts Here: Why Every Role Matters

Reliability Starts Here: Why Every Role Matters

Who’s responsible for Reliability? Spoiler alert: It’s everyone. Just like the intricate root system of mangroves 🌱, building a strong Reliability Culture involves every part of an organization working together. Discover how to involve every team member in creating lasting Reliability in my latest video from Key Largo, Florida.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Lifetime Reliability Solutions Change To Win Workbook

Lifetime Reliability Solutions Change To Win Workbook

Change To Win Process

‘Change To Win’ is a structured change management program used to introduce needed changes, best practices and innovative improvements into an organisation. A ‘Change To Win’ team consisting of managers, supervisors and people from the workplace is assembled to implement the changes and is responsible to plan how the organisation will adopt the changes, to trial them and then implement them into standard practice.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by George Williams Leave a Comment

Defender of Assets

Defender of Assets

Webinar recording from 1/18/2024 as we discuss how to ensure we see the value from our assets by defending them, having the right strategy and people to ensure they run reliably.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Nancy Regan Leave a Comment

What a Sniffer Dog Taught me About Reliability

What a Sniffer Dog Taught me About Reliability

In this video, I’m sharing an unexpected lesson in Reliability inspired by a highly trained Labrador Retriever at Melbourne Australia’s airport. While traveling to the Mainstream Conference in Melbourne, I encountered a situation at immigration that reminded me of the principles of Reliability Centered Maintenance (RCM). Join me as I discuss how the training and care that made this dog so effective can inspire us to do the same for our machines so we can achieve the Reliability we require. Plus, I’ll explore why it’s crucial to ensure our equipment isn’t pushed beyond its capabilities. Let’s dive into the heart of reliability together!

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Why Enterprise Asset Management Badly Under Performs and How to Fix It

Why Enterprise Asset Management Badly Under Performs and How to Fix It

Your views on why enterprise asset management fails intrigued me. I am currently undertaking a master’s study on “Understanding the Difficulties of Developing an Effective Planned Preventive Maintenance Regime at an underground coal mine”.

My masters is based on finding the reasons why in the mining field the other methods of maintenance methodologies such as RCM, TPM, Six Sigma, etc. do not seem to get embraced by the mining maintenance teams, and there is always a weak attempt to implement them on the part of management.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

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