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Home » Articles » on Maintenance Reliability » Page 3

on Maintenance Reliability

A listing in reverse chronological order of these article series:



  • Usman Mustafa Syed — Aasan Asset Management series

  • Arun Gowtham — AI & Predictive Maintenance series

  • Miguel Pengel — Asset Management in the Mining Industry series

  • Bryan Christiansen — CMMS and Reliability series

  • James Reyes-Picknell — Conscious Asset series

  • Alex Williams — EAM & CMMS series

  • Nancy Regan — Everday RCM series

  • Karl Burnett — History of Maintenance Management series

  • Mike Sondalini — Life Cycle Asset Management series

  • James Kovacevic — Maintenance and Reliability series

  • Mike Sondalini — Maintenance Management series

  • Mike Sondalini — Plant Maintenance series

  • Andrew Kelleher — Process Plant Reliability Engineering series

  • George Williams and Joe Anderson — The ReliabilityXperience series

  • Doug Plucknette — RCM Blitz series

  • Robert Kalwarowsky — Rob's Reliability Project series

  • Gina Tabasso — The Intelligent Transformer Blog series

  • Tor Idhammar — The People Side of Maintenance series

  • André-Michel Ferrari — The Reliability Mindset series

by Mike Sondalini Leave a Comment

Raise the ‘R’ 

Raise the ‘R’ 

Getting extraordinary equipment reliability



 This paper is primarily on understanding how to get extraordinary equipment reliability. The paper explains where equipment failures start in organisations. It clarifies the need to recognise the effect, and to control the influence, of interacting processes across the life cycle. It explains the successful philosophies and practices used in high reliability organisations and it introduces a reliability-causing methodology to help companies find what to do to become high-reliability organisations.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Joe Anderson Leave a Comment

The Necessity of True Change Management in Maintenance

The Necessity of True Change Management in Maintenance

Change is an inevitable part of every industry, and maintenance is no exception. Whether it’s the introduction of new technologies, processes, or leadership, how an organization handles change can significantly impact its operational efficiency and overall success. However, when it comes to maintenance, true change management goes beyond simply implementing new systems—it’s about transforming the culture, mindset, and approach of the entire organization to ensure lasting improvement.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Nancy Regan 2 Comments

Inherent Reliability Explained

Inherent Reliability Explained

Why Inherent Reliability is About More Than Just How Long Equipment Lasts 🌟

In this video, filmed at the iconic Kukulcan Temple in Chichen Itza, Mexico, I explore one of the most important concepts in Reliability: Inherent Reliability. Inherent Reliability isn’t just about how long something will last without failing—it’s about how long it will last when we “feed” it with the right proactive maintenance and appropriate default strategies.

Just as the ancient Mayans offered blood sacrifices to feed their gods, we need to feed our equipment with the right maintenance tasks at the right intervals to keep it performing as needed. Reliability Centered Maintenance (RCM) helps us identify the precise tasks and timing to protect our assets, ensuring that we get the Reliability we need.

In this video, you’ll learn:

The true meaning of Inherent Reliability
How Reliability Centered Maintenance (RCM) helps define what failure means to you
The importance of performing the right maintenance tasks at the right intervals

Equip your team with the knowledge to “feed” your assets and achieve the Reliability you’re aiming for. Watch now to learn more!

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

How to Design Operational Excellence into Your Company the Plant Wellness Way

How to Design Operational Excellence into Your Company the Plant Wellness Way

ENSURING YOUR MANAGEMENT DESIGN-IN OPERATIONAL EXCELLENCE TO GUARANTEE THE LASTING SURVIVAL OF YOUR COMPANY IS WHY QUALITY GURU W. EDWARDS DEMING ASKED HIS FAMOUS “WHAT?” AND “HOW?” QUESTIONS.

—

Deming would expect that managers had a solid answer to the question: “If you want your company to reach Operational Excellence in the next five years, then explain to us all, EXACTLY HOW will you do it?”

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

5 Key RCM Concepts

5 Key RCM Concepts

Why RCM is a Must for Every Reliability Professional 🛠️

In this video, I’m taking you to the foundation of our new metal building to show why learning Reliability Centered Maintenance (RCM) should be a must for every reliability professional—even if you never formally implement it. RCM creates the foundation for an effective Reliability Culture by teaching five core concepts that are essential for any team.

Here’s what you’ll learn:

Core Concept 1: How defining Functions establishes the reliability you need.
Core Concept 2: Why identifying Failure Modes correctly is crucial for managing failures.
Core Concept 3: How to choose proactive maintenance tasks that are technically feasible and worth doing.
Core Concept 4: Understanding the role of Protective Devices and Failure Finding tasks.
Core Concept 5: The power of multidisciplinary teams in RCM and why collaboration leads to stronger, more reliable outcomes.

Whether you fully implement RCM or simply learn its core concepts, understanding these fundamentals makes you a more effective reliability professional. So, are you ready to build your foundation?

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Don’t Waste Your Time and Money with Condition Monitoring 

Don’t Waste Your Time and Money with Condition Monitoring 

Predictive Maintenance applies condition monitoring techniques to discover potential failures. While finding a problem before it becomes a failure is good, companies can end up with so much work that maintenance backlog skyrockets, maintenance costs blow-out and people burn-out. Understanding when a predictive maintenance strategy can cause uneconomic maintenance, or why condition monitoring can produce unending failures, is vital if you want reliable equipment with low maintenance cost.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Today’s Gremlin – Don’t sweat the small stuff

Today’s Gremlin – Don’t sweat the small stuff

Today’s Gremlin – Don’t sweat the small stuff, gets us into trouble by skipping details and steps, that are important, often to save time. Don’t sweat the small stuff cuts a lot of corners, and makes a lot of mistakes through that carelessness. Often, he’s trying to save time, meet a deadline, or satisfy operators who urgently need their equipment back.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Miguel Pengel 2 Comments

A Free Weibull Calculator (Online)

At Pardus Consulting, we’ve just launched an online Weibull calculator that performs life data analysis on datasets containing both failed and suspended data.

The tool is free to use, and was built to support the reliability and maintenance community.

We hope you get a lot of use out of it!

The tool can be accessed HERE.

Filed Under: Articles, Asset Management in the Mining Industry, on Maintenance Reliability Tagged With: weibull analysis, weibull calculator

by Joe Anderson Leave a Comment

The Necessity of Communication as a Leader in Maintenance

The Necessity of Communication as a Leader in Maintenance

Effective communication is often cited as one of the most essential leadership skills in any field. In the maintenance sector, where operations are complex, fast-paced, and directly linked to the safety and efficiency of equipment, communication becomes even more critical. As a leader in maintenance, your ability to clearly convey information, foster collaboration, and keep all team members aligned can directly impact the success of your operations and the achievement of your organizational goals. This is why effective communication in maintenance leadership is not just a skill, it’s a necessity.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Nancy Regan Leave a Comment

How Do You Know What Functions to Include in an FMEA

How Do You Know What Functions to Include in an FMEA

In this tutorial, I show you how to determine which Functions to include in your Failure Modes and Effects Analysis (FMEA) so you can avoid the common pitfall of creating a meaningless list of generic Functions. Many organizations end up with a “Component FMEA,” filled with unnecessary or poorly defined Functions that don’t truly represent what’s needed from the equipment. In this video, I’ll walk you through an algorithm that will help you focus on what’s important, using an industrial air compressor as an example. By the end, you’ll know how to:

  • Write effective Primary Functions with clear performance standards
  • Use an algorithm to decide which Functions should be included
  • Avoid analysis paralysis and keep your FMEA meaningful and manageable

Don’t let a never-ending list of Functions bog down your analysis—watch now to learn how to streamline your approach!

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Deciding When to Do a Reliability Failure Study

Deciding When to Do a Reliability Failure Study

WHEN YOU DO A RELIABILITY FAILURE STUDY LOOKING TO PROTECT YOUR BUSINESS AGAINST LARGE UNCOMMON FAILURES, AND THOSE FAILURES THAT ARE VERY COMMON BUT THOUGHT TO BE TOO SMALL TO BE A SERIOUS PROBLEM, BE SURE TO DO LIFETIME FINANCIAL ANALYSIS WHEN DECIDING THE FAILURES TO INVESTIGATE

—

I am to do a reliability failure study and would like to know the definition of repetitive failure with respect to some recognized reliability standard.

We want to apply the recommendations in the standard for failure codes in our CMMS system to decide which equipment failures need a reliability failure study. For example, we have a centrifugal pump bearing fail twice in a year. I am of the opinion this is a repetitive failure.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

Is Your Greatest Reliability Asset Underutilized?

Is Your Greatest Reliability Asset Underutilized?

In today’s short video, I share how the delivery of our new metal building reminded me of a key aspect of Reliability Centered Maintenance (RCM). RCM was designed to be carried out with a Facilitated Working Group approach, bringing together a team of equipment experts to answer the RCM questions.

By using this approach, not only do you get comprehensive answers, but you also capture and memorialize the knowledge and experience of your experts—something that could amount to over 100 cumulative years’ experience in the room!

Even if one of your team members retires or moves on, their knowledge remains. Watch to find out how you can make the most of this valuable resource.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Mike Sondalini Leave a Comment

The Role of Chance and Luck in Your Equipment Failures 

The Role of Chance and Luck in Your Equipment Failures 

Plant and equipment do not fail by accident. There are causes. Whether equipment fails depends on the capacity of their parts to handle stresses, when stresses are applied and the size of those stresses. These are probabilistic events – they are random, with many possibilities. Timing the start of failure, or its continuation to a breakdown, is mostly speculation because it depends on which past and future scenarios occur. It seems that luck and chance has a large say on the lifetime reliability of equipment. But there is a way to guide equipment reliability and performance toward the results you want.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Today’s Gremlin – Cheap Charlie

Today’s Gremlin – Cheap Charlie

Today’s Gremlin – Cheap Charlie, is a well intentioned but often mis-guided Gremlin. He or she can be many people and we’ve all dealt with them before. “Cheap Charlie” is someone who truly believes that not spending leads to profits. This is one of the many gremlins we talked about when we introduced this series of articles.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Joe Anderson Leave a Comment

Leadership Values in Maintenance and Operations

Leadership Values in Maintenance and Operations

The Importance of Having, Setting, and Living Values as a Leader

Leadership is not just about making decisions or achieving results—it’s about setting an example and guiding others toward a common purpose. One of the most powerful ways a leader can do this is by having, setting, and living values that resonate with both themselves and their team. Values are the principles and beliefs that guide actions, shape behaviors, and define the culture of an organization. For leaders in any field, including maintenance and operations, these values become the foundation upon which everything else is built. In the context of Leadership Values in Maintenance and Operations, this foundation is especially critical, as it ensures safety, reliability, and collaboration in high-stakes environments.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

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