Your Reliability Engineering Professional Development Site
A listing in reverse chronological order of articles by:
Taking Your Business to Next Level
A radio interview with Perry Parendo.
This video provides some of our learning and observations regarding renewing your business or renewing your career. www.PerrysSolutions.com [Read more…]
Needs and How to use an Expert for your Project
Finding an expert for your project is important. Knowing what traits they need and how to employ them will lead you to improved opportunity for success. We at Perry’s Solutions, Inc. have these key traits and exist as a business because we are often being used in this role – previously as a corporate employee and now as a consultant. [Read more…]
Extended bogy testing builds on test to bogy (TTB), discussed in a prior article. TTB focused on calculating the number (N) of parts tested to one life bogy, with 0 failures allowed, to a specified reliability (R) and confidence (C) levels.
Using TTB to verify conformance to high reliability and confidence targets requires very large sample sizes, increasing testing cost. The capacity to test large samples may require large facility capital expenditures. Also, the zero failures allowed paradigm removes the opportunity to learn about product failure modes and the opportunity to improve the product through design or manufacturing process changes.
This article focuses on extended bogy test plans as an alternative to TTB.
Design of Experiments classes always talk about Resolution III and higher designs. But what is a Resolution II design? We show what it is – and show that it is actually used quite a bit! Should be used with caution as it does not provide understanding.
www.PerrysSolutions.com [Read more…]
Innovative situations require strategic testing to reduce risk. The points reviewed summarize our approach when we have performed this activity. It ends up being the heart of the development plan. [Read more…]
This video gives some tips regarding networking. It applies to finding a job or for obtaining clients in a consulting business.
This was created for the large number of people I know who have been displaced from a job. Many wanted advice based on my experiences and with my daily effort to build my consulting business. Not being able to have lunch with everyone, I created this video to help them get started. It has been helping people, so hope you can find value. It may also turn into a book at some point.
[Read more…]
Note from author:
Since this article was originally published, there are subsequent articles in the “Inside FMEA” series that further describe better approaches than RPN to risk prioritization. Here are links:
Is There a Better Way Than RPN?
Risk Prioritization in FMEA – a Summary
Is There a Better Way Than RPN?
Text of the original article:
One of the most important steps in FMEA procedure is prioritizing risk for corrective actions. As soon as Severity, Occurrence, and Detection ratings have been determined for each failure mode and associated cause, the next step in an FMEA is to prioritize the risk and identify which issues need corrective actions. This step has been misapplied more often than any other step in the FMEA process.
“The perfect is the enemy of the good.”
Voltaire
Test To Bogy Sample Sizes
Introduction
Reliability verification is a fundamental stage in the product development process. It is common for engineers to run a test to bogy (TTB). What sample size is required for a TTB?
Reliability Testing
Reliability is the probability of a part successfully functions under specified life, duty cycle and environmental conditions. Many functions are specified during the design process. Each reliability test will be focused to validate a specific function. The targeted verification level depends on the criticality of the function and potential failure modes. The life could be specified as a count of cycles, an operating time, or perhaps a mileage or mileage equivalent. The duty cycle is a description of how the device is used. Environmental stresses are generally included in the test.
An example of how we work with people. While a basketball example, it shows many traits that apply equally to engineering and new product development. [Read more…]
Coaching in Business Problem Solving – Radio Interview
This radio interview combines the principles of business problem solving and basketball coaching. [Read more…]
Introduction
When planning a test on a continuous variable, the most common question was “How many should I test”? Later, when the test results were available, the questions were “What is the confidence?” or “How precise was the result?” This article focuses on planning the measurements of a continuous variable and analyzing the test results.
Communication is essential for coaching and team success. This framework has helped us work with players in the short time of a basketball camp. A similar approach is used when working with business clients. [Read more…]
How does someone address the critical question of how many parts are needed for a test? We cover the balance between math and experience. [Read more…]
What if a production worker uses a different cleaning method for an assembly operation than was outlined in the operation work instructions, and the result is customer complaints and field issues. How could this be addressed in a Process FMEA? This question is discussed and answered in this FMEA Q and A article.
“I think that probably the most important thing about our education was that it taught us to question even those things we thought we knew.”
Thabo Mbeki
In some of my articles, I have referred to The Central Limit Theorem, a development in probability theory. It can be stated
“When independent identically distributed random variables are added, their normalized sum tends toward a normal distribution (informally a “bell curve”) even if the original variables themselves are not normally distributed.”
We can apply this principle to many practical problems to analyze the distribution of the sample mean. In this article, I provide graphical and mathematical descriptions and a practical example.
