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Home » Archives for Carl S. Carlson

Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

About Carl S. Carlson

Carl S. Carlson is a consultant and instructor in the areas of FMEA, reliability program planning and other reliability engineering disciplines, supporting over one hundred clients from a wide cross-section of industries. He has 35 years of experience in reliability testing, engineering, and management positions, including senior consultant with ReliaSoft Corporation, and senior manager for the Advanced Reliability Group at General Motors.

by Carl S. Carlson Leave a Comment

Quality Objective 4: Lessons Learned

Every failure is a lesson learned about your strategy. Thomas Edison

In this article, I will discuss how to evaluate an FMEA against the FMEA Quality Objective for Lessons Learned.

By definition, a “lesson” means “something learned by study or experience,” and “learn” means “to gain knowledge or understanding of by study, instruction or experience.”

What are Lessons Learned?

Lessons Learned are specific data from the field (or from manufacturing plant history in the case of Process FMEAs) that documents relevant information about failures, from which knowledge can be gained and used in support of future product programs. [Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: FMEA Quality Objectives

by Carl S. Carlson Leave a Comment

SOR 1070 AI and Reliability Planning

SOR 1070 AI and Reliability Planning

AI and Reliability Planning

Abstract

Carl and Fred discuss a few ways to use AI during the reliability planning process.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1069 System FMEA

SOR 1069 System FMEA

System FMEA

Abstract

Carl and Fred discuss a question from a listener about the scope and procedure for a System FMEA, and what is different from other FMEA types.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Quality Objective 3: Interfaces

A picture is worth a thousand words. An interface is worth a thousand pictures. Ben Shneiderman

In this article, I will outline how to evaluate an individual Design FMEA (DFMEA) against the FMEA Quality Objective for Interfaces. [Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Carl S. Carlson Leave a Comment

FMEA Quality Objective 2: SCOPE

“If you don’t know where you are going, you’ll end up someplace else.” – Yogi Berra

As summarized in the first article in this series, “New Series – The Quality of FMEAs,” each month, I will write an article focusing on one of the 14 FMEA Quality Objectives. The intent is to provide insights and application tips for evaluating how well an FMEA meets the quality objectives. By learning to apply FMEA quality objectives, you can help to ensure that product designs and manufacturing processes are safe and reliable. If you didn’t read the introductory article, now is a good time to read it, since it explains FMEA Quality Objectives, and how they are used to create high-quality FMEAs.

In this article, I will outline how to evaluate an individual FMEA against the FMEA Quality Objective for Scope. [Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: FMEA Quality Objectives

by Carl S. Carlson 2 Comments

SOR 1051 Reliability and Safety

SOR 1051 Reliability and Safety

Reliability and Safety

Abstract

Carl and Fred discuss the difference between the body of knowledge of reliability and safety, and how they work together.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1050 A Curse of Reliability Engineers

SOR 1050 A Curse of Reliability Engineers

A Curse of Reliability Engineers

Abstract

Carl and Fred discuss the importance of reliability engineering and customer service working together to increase reliability and safety from the customer point of view. It is very important to understand how customers actually use your product, and customer service staff are uniquely positioned to provide that insight.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Quality Objective 1: FMEA PLAN

Good fortune is what happens when opportunity meets with planning   Thomas Edison

As summarized in the first article in this series, “New Series – The Quality of FMEAs,” each month, I will write an article focusing on one of the 14 FMEA Quality Objectives. The intent is to provide insights and application tips for evaluating how well an FMEA meets the quality objectives. By learning to apply FMEA quality objectives, you can help to ensure that product designs and manufacturing processes are safe and reliable. If you didn’t read the introductory article, now is a good time to read it, since it explains FMEA Quality Objectives, and how they are used to create high-quality FMEAs.

In this article, I will outline how to evaluate an FMEA Plan against the FMEA Quality Objective for FMEA Plans.

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Carl S. Carlson Leave a Comment

Principles of Effective Teaching – A Summary

“I cannot teach anybody anything, I can only make them think.” — Socrates

Reliability engineers, FMEA team leaders, and other quality and reliability professionals are often called upon to teach the principles of reliability or FMEA. If you want to convey knowledge to another person, you are teaching. If you want to learn from another person who is teaching, you will benefit from learning these principles.

What is effective teaching?

Effective teaching results in the target knowledge and skills being conveyed to the student, with each student having a working knowledge of the content, and able to apply the subject matter successfully. You have successfully taught a subject when students understand the material and have attained the ability to apply the skills for the subject being taught. [Read more…]

Filed Under: Articles, Inside FMEA

by Carl S. Carlson Leave a Comment

New Series – The Quality of FMEAs

“Quality is not act.  It is a habit.”  – Aristotle

This month will begin a new series of articles on the quality of FMEAs, part of the Inside FMEAs series. The series will provide insights and application tips for evaluating how well an FMEA meets quality objectives. The intent is to create FMEAs that add value by accomplishing the objectives for FMEA, not filling out a form.

What is an FMEA Quality Objective?

We’ll begin with definitions from the Oxford English dictionary. “Quality” is defined as “the standard of something as measured against other things of a similar kind; the degree of excellence of something.” “Objective” is “a thing aimed at or sought; a goal.”

Building from the above definitions, FMEA quality objectives are specific goals or aims that measure the degree of excellence of an FMEA. [Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Carl S. Carlson Leave a Comment

SOR 1038 FMEA and AI

SOR 1038 FMEA and AI

FMEA and AI

Abstract

Carl and Fred discuss Failure Mode and Effects Analysis and Artificial Intelligence. There are emerging integration opportunities and challenges, which will be discussed in this podcast.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1037 NUDD

SOR 1037 NUDD

NUDD

Abstract

Carl and Fred discuss an interesting question from an Accendo listener. The question has to do with what is called NUDD: New, Unique, Difficult, Different.
Specifically the listener’s management wanted to know if their NUDD process could replace FMEA.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1027 Executing the Plan

SOR 1027 Executing the Plan

Executing the Plan

Abstract

Carl and Fred continue discussing the listener question about building an effective reliability program. After discussing some of the finer points about creating the reliability plan, the podcast focuses on execution of the reliability plan.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1026 Starting a Reliability Program

SOR 1026 Starting a Reliability Program

Building a Reliability Program

Abstract

Carl and Fred discuss a voice message received on the Accendo Reliability “speak pipe.” The caller is trying to build a reliability program at his company. The company already has a good testing program, but needs to supplement with support for reliability in design.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1023 What Counts

SOR 1023 What Counts

What Counts

Abstract

Carl and Fred discuss a listener question about what type of field or test issues to count when assessing or estimating reliability in a project.
ᐅ Play Episode

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