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Home » Articles » Page 73

Articles

Find all articles across all article series listed in reverse chronological order.

by André-Michel Ferrari 2 Comments

The “Bath Tub” Curve Explained

The “Bath Tub” Curve Explained

Introducing the “Bath Tub” curve concept

In the Reliability and Maintenance world, we often refer to what is known as the “bathtub” curve and ask the question: “What is the bathtub curve for this equipment?” The name “bathtub” comes from the equipment failure rate curve resembling a sanitary bathtub’s longitudinal section. In reality, it is rarely symmetrical and looks more like a distorted “u” or “v” shaped figure. The bathtub curve can be useful in various circumstances and help an operator better manage their assets over time. However, it is important to understand where it comes from and what it means so we can avoid misusing or misinterpreting it.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

by JD Solomon Leave a Comment

Make Business Communication “To” Senior Management for Better Results

Make Business Communication “To” Senior Management for Better Results

How we provide business communication to senior management is different from how we communicate with our peers. Our language reflects the way we see the power related to our relationships. Communicating “with” someone subconsciously reflects a relationship of equals. Avoid this trap for better results – after all, you work for senior management. Make business communication “To” senior management for better results.

Communicating “With”

Communicating “with” is the politically correct way of communicating. “With” reflects more friendly, two-way communication. In fact, most software grammar checkers will recommend changing “to” to “with” to be less aggressive.

[Read more…]

Filed Under: Articles, Communicating with FINESSE, on Systems Thinking

by Gabor Szabo Leave a Comment

The Mighty Youden Plot

The Mighty Youden Plot

a graphical technique that every engineer needs in their toolbox

If there is one graphical technique that deserves a lot more attention that it gets and that every engineer needs to utilize in their day to day, my vote would definitely go for the mighty Youden Plot.

[Read more…]

Filed Under: Articles, on Tools & Techniques, R for Engineering

by Arun Gowtham Leave a Comment

What gets Monitored, gets Measured, gets Improved

What gets Monitored, gets Measured, gets Improved

Proponents of the Continuous Improvement method often quote the dictum ‘what gets Measured, gets Improved’. I’d like to modify it by adding ‘what gets Monitored…’ to its beginning. Here I’m referring to the Monitoring of the physical assets in their usage conditions and being Measured & Improved for their Reliability (Availability %, Cost $, MTBF, etc.) and Safety metrics.

[Read more…]

Filed Under: AI & Predictive Maintenance, Articles, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Everything Sucks and Why That’s Perfect

Everything Sucks and Why That’s Perfect

Guest Post by Daniel Burrus (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

You read that headline right: everything does suck! And in this article, I’m going to give you the solid reasons why this makes me both optimistic and excited about our future!

Think to yourself: On any given day, how many times do you hear someone grumbling about their phone not working well, traffic patterns on their way to work driving them insane, how a business of any kind inconvenienced them by having poor customer service, or a government institution – commonly one like the DMV – putting them in a sour mood?

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

How to Use Ben Franklin’s Distribution Curves for Performance Monitoring

How to Use Ben Franklin’s Distribution Curves for Performance Monitoring

 Use Ben Franklin’s Distribution Curves for Performance Monitoring and Fast Improvement. Ben Franklin used statistical analysis to change his life. By measuring his ‘gaining of Virtue’ he quickly became rich and famous. You can change your business performance in the same way. But be cautious – Franklin’s method changed his behaviour forever.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Larry George Leave a Comment

Statistical Reliability Control?

Statistical Reliability Control?

The (age-specific or actuarial) force of mortality drives the demand for spares, service parts, and most products. The actuarial demand forecast is Σd(t‑s)*n(s), where d(t-s) is (age-specific) actuarial demand rate and n(s) is the installed base of age s, s=0,1,2,…,t. Ulpian, 220 AD, made actuarial forecasts of pension costs for Roman Legionnaires. (Imagine computing actuarial demand forecasts with Roman numerals.) Actuarial demand rates are functions of reliability. What if reliability changes? We Need Statistical Reliability Control (SRC).

Actuarial demand forecasts require updating as installed base and field reliability data accumulates. Actuarial failure rate function, a(t), is related to reliability function, R(t), by a(t) = (R(t)-R(t-1))/R(t-1), t=1,2,… If products or parts are renewable or repairable, then actuarial demand rate function, d(t), depends on the number of prior renewals or repairs by age t [George, Sept. 2021].

[Read more…]

Filed Under: Articles, on Tools & Techniques, Progress in Field Reliability?

by Nancy Regan Leave a Comment

Manufacturer Recommended Maintenance

Manufacturer Recommended Maintenance

Should you implement the manufacturer’s recommended maintenance schedules? Not without sanity-checking them first.

Be sure you consider your operating environment, which the manufacturer is unable to do.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Sanjeev Saraf Leave a Comment

Fireworks And Reduced Exposure Levels For SO2

Fireworks And Reduced Exposure Levels For SO2

A few weeks ago, I had written a post comparing threshold exposure values for SO2 and H2S. After that post, Lee Pharis, one of the blog readers, forwarded me an email describing the new EPA standard for SO2 exposure.

EPA has set the one-hour SO2 health standard at 75 parts per billion (ppb), a level intended to protect against short-term exposures ranging from five minutes to 24 hours.

[Read more…]

Filed Under: Articles, on Risk & Safety, Operational Risk Process Safety

by André-Michel Ferrari Leave a Comment

Conditional Reliability and Boardroom Conversations

Conditional Reliability and Boardroom Conversations

Definition of Reliability

Reliability, in its academic root, is defined as the probability that a system will perform its intended function in a specified mission time and within specific process conditions. Reliability (R) is related to the Probability of Success as opposed to the Probability of Failure (F), and the relation between R and F is:

$$ \displaystyle \large R = 1 – F (t) \ \:\:\:\: \:\:\:\: (for \:mission\: time\: t) $$

In the above context, a reliability example would be: What is the probability that a centrifugal pump in a sheltered enclosure will push 3,000m3/day of sweet crude oil without unplanned failures for a period of 8,760 running hours?

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

by Arun Gowtham Leave a Comment

Improving Reliability of Fleet

Improving Reliability of Fleet

‘Fleet’ is the representation of a population of repairable products that are currently in use out in the field by customers. Repairable is the keyword differentiating a ‘fleet’ from commonly known consumer product ‘units’. The differentiation is key in understanding the type of reliability program needed.

[Read more…]

Filed Under: AI & Predictive Maintenance, Articles, on Maintenance Reliability

by Carl S. Carlson Leave a Comment

Common FMEA Confusion

Common FMEA Confusion

[Last month I mentioned that the next article would be on the subject of the application of models in the FMEA process. I am postponing that important topic, in order to do more research. Stay tuned . . .]

This month, I want to discuss one of the most common problems that FMEA teams face: getting confused about the difference between failure modes, effects and causes.

“Things are not always as they seem; the first appearance deceives many.” Phaedrus

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: Failure Mode and Effects Analysis (FMEA)

by Greg Hutchins Leave a Comment

How to Implement a Risk Management Framework

How to Implement a Risk Management Framework

Guest Post by Peter Holtmann (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

This article is the fifth of fourteen parts to our risk management series. The series will be taking a look at the risk management guidelines under the ISO 31000 Standard to help you better understand them and how they relate to your own risk management activities. In doing so, we’ll be walking through the core aspects of the Standard and giving you practical guidance on how to implement it.

In previous articles (1st, 2nd, 3rd, & 4th) we’ve looked at the core elements of the risk management framework generally, as well as the role of leadership and commitment, integration and design more specifically. In this article, we’ll be looking at how to effectively implement the risk management framework into your organisation.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

Maintenance Planner and Scheduler Competencies and Skills

Maintenance Planner and Scheduler Competencies and Skills

To be a great Maintenance Planner and Scheduler you need to know a lot about your equipment’s’ engineering, how to manage complicated projects well, use world class maintenance processes for creating equipment reliability, and a whole lot more.

Recently I was asked what skills and competencies a Maintenance Planner and Scheduler needs to master to do world class maintenance planning and scheduling.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Ray Harkins Leave a Comment

Cost of Quality Measurement and Reporting

Cost of Quality Measurement and Reporting

In 1956, Harvard Business Review published a landmark article by economist and business leader Armand Feigenbaum titled “Total Quality Control” that summarized the quality control system he developed during his long tenure at General Electric and gave prominence to many concepts still used in quality management today. One of those concepts was cost of quality measurement.

The goal of a cost of quality measurement system is to provide manufacturing leaders with a tool that can help drive process improvements. By understanding the magnitude and sources of their quality costs, manufacturing executives, managers, engineers, and technicians can more effectively direct their efforts, improvement strategies, and capital budgets toward reducing them.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

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