Maintenance Metrics with Stuart Fergusson

Maintenance metrics is a very important part of a maintenance and reliability program because you can’t improve what you can’t measure. Performance measurement is necessary to derive those improvements that will help you carry out your maintenance activities the best way possible. It is a cycle that can be divided into three steps. First you have to enable you team members, then you have to train them, and in the end you have to measure their performance on a consistent basis using some standard KIPs. It is repetitive process and you have to perform these three steps often to make sure everything is going according to the plan.

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Level Of Repair Analysis with Lucas Marino

Most of the organizations in the maintenance and reliability industry have limited resources and they want to make the best use of what they have got. If the maintenance requirements of an organizations don’t match its resources, it is always going to result into an increased cost and decreased employee performance. The type of maintenance that an asset required throughout its life cycle needs to be performed in a balanced way. That’s why it is so important to have a maintenance philosophy when you are planning the life cycle cost of an asset. Level of Repair Analysis or LORA is a framework that helps you manage between maintenance cost and resources.

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PdM in RCM R with Jesus Sifonte

Condition monitoring is time-based solution to mitigating and preventing failures and it is a huge part of RCM or RCM R. RCM R is the advanced, updated version of RCM that entails predictive maintenance as the main technique to perform condition-based monitoring to improve asset performance. The reason that RCM and PDM fit together perfectly is because reliability can never be complete without having some sort of predictive maintenance method in place. Condition monitoring is the perfect tool for that. It also incorporates vibration analysis, oil analysis, and the use of infrared from time to time but it’s all a part of running PMs smoothly.

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Manufacturing Analytics with Bryan Sapot

Data is the single important thing—whether it’s quality data, failure data or any other kind of data—that helps you make decisions in the best interest if your assets and the organization. You may have set data points but those don’t mean anything unless you know what you are looking for. When you take unstructured data, analyze it, and then turn it into meaningful information to improve manufacturing, it can be called manufacturing analytics. You can use it to make your reliability processes better or you can use it for performance measurement for your assets or personnel, it works great for both.

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Bearing Installation with Bernd Seidenthal

Predictive maintenance is a huge part of the overall reliability of your assets. Most of the times, equipment fails because of the bearing or seal failure. Bearing failures are very common in the facilities and improper installation of a bearing is one of the biggest reasons it fails. If you don’t do it right with proper tools, you are going to damage the bearing and it is only a matter of when rather than how. Before installing a bearing, you need to have a clean space and all the necessary tools should be with you when you are installing it.

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Asset Condition Monitoring with Jack Nicholas

Asset condition monitoring can be defined the process to determine the health status of the equipment using high-tech tools, predict future status based on the deficiencies found, and return health to normal before complete loss of function. That way you can plan the maintenance of the equipment at your own best time rather than having the equipment fail at a bad time. There are a lot of tools out there that can help you with predictive maintenance or asset condition monitoring. Using sensors is one of the best examples of advanced tools being used to achieve maintenance and reliability goals for the equipment.

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What Tool? When? with Ron Moore

Today’s episode is based on What Tool When by Ron Moore. The book covers all the common tools that are handy in a workplace for a maintenance engineer. Then, it covers concepts like Manufacturing, six sigma, TPM, reliability and maintenance along with information about lots of tools. In the early chapters, it provides insights into leadership and culture change. It tells you about the very basics of having a tool around and how to use it but it also provides you the basic things that should be in place before you get to the tool part.

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Field Balancing with Gary James

There are a lot of aspects that need to be taken care of in condition monitoring and field balancing is one of those. There are two types of balancing; static and dynamic. The first one deals with balancing in a controlled environment and other one is purely balancing a piece of equipment in the field. When you have balanced an asset against a bunch if parameters, you know when there’s an unbalance in the equipment. There are different defects that can caught using a balancing frequency or other parameter. There are a lot of causes for unbalancing such as; corrosion, part damage, assembly error, and other machining tolerances.

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First Day as a Reliability Engineer with Fred Schenkelberg

It is always a difficult first day for a reliability engineer in a new place. There are a lot of things to get yourself involved in and there are some tips that can really help you get through that successfully. The job of a reliability engineer requires always moving around, so there is hardly the need of finding the station first. A good reliability engineers always starts with getting the lay of the land first. This would involve getting to know the relevant personnel on the job and the people who can give you basic logistics of it.

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Machinery Failure Analysis and Troubleshooting with Heinz Bloch

The organizations often tend to ignore some simple things when they are mitigating a machinery failure. Some of the important things being; why did the failure occur? Who should be asked about it? What kind of measures can be taken so that it doesn’t occur again? Most of the time, it is just changing parts without doing the proper analysis or troubleshooting for that matter. What you should be doing as a professional organization is, train your technicians about step by step problem solving by giving them test examples. The technicians should be able to contribute to the solutions and they should be encouraged to do so.

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SMRP18 – Working Man’s iIoT with Kevin Clark

Whenever people talk about the iIOT or other advanced technologies, they are not considered as the tools the technicians at the shop floor can benefit from. The reason is that they are so complex that you need proper training to get the results that you need. But it is vital that such technologies and tools are made available to the people on the plant floor. They are the ones who can benefit the most from it as they spend all their time being close to the asset. Whenever a problem occurs, they can be just notified to take care of it.
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