The Power of Vision in Leadership and Organizational Success

All Things Rise and Fall on Vision—or the Lack Thereof

In leadership, vision is everything. It’s the guiding star that directs decision-making, inspires action, and shapes the future of an organization. Whether in business, maintenance, or any other field, a clear and compelling vision can determine the trajectory of success or failure. Without it, even the most well-intentioned efforts can flounder. The power of vision in leadership and organizational success cannot be overstated. In essence, all things rise and fall on vision—or the lack thereof.

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by Hemant Urdhwareshe Leave a Comment

SPC-2: Proportion Defective and Number Defective charts (p and np charts)

Dear friends, we are happy to release this second video on statistical process control charts. In this video, Hemant Urdhwareshe illustrates how to use attributes charts, specifically p-charts for proportion defective and np charts for number defective! Watch our video SPC-1 for Introduction and Selection of Control Charts, and X-bar and R charts.

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by Nancy Regan Leave a Comment

Is a Formal Criticality Analysis Necessary?

Do You Need a Formal Criticality Analysis to Select Equipment for RCM? In today’s video, I answer a common question: is a formal criticality analysis required to determine what equipment should undergo Reliability Centered Maintenance (RCM)? While you can perform a formal criticality analysis, it’s not always necessary. One of the best ways to get started with RCM is to focus on equipment that causes chronic downtime or has the highest costs. Starting small with pilot projects on your highest pain points is a practical approach. Join me in beautiful Santiago, Chile, as I share how common sense can guide your RCM efforts, ensuring you get the reliability you need without overcomplicating the process.

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by Ray Harkins Leave a Comment

Back to the Basics: Benchmarking for Improvement

Continuous improvement doesn’t happen in a vacuum. To raise the quality, reliability, and performance of their products and processes, organizations must look beyond their own four walls.
Benchmarking — the practice of studying others to improve your own performance — is a foundational tool for competitive advantage.

Whether comparing products, processes, or management systems, effective benchmarking helps organizations discover new ideas, set realistic goals, and accelerate improvement.

Let’s take a step back and explore the basics of benchmarking: what it is, how it works, and why it matters.

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by Robert Allen Leave a Comment

Leveraging The Supply Chain Operations Reference Model

In recent articles we covered value stream concepts and characterized the value stream in the context of supply chain major sub-processes. We summarized the manufacturing value stream according to the following process blocks:

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by Carl S. Carlson Leave a Comment

FMEA Quality Objective 3: Interfaces

A picture is worth a thousand words. An interface is worth a thousand pictures. Ben Shneiderman

In this article, I will outline how to evaluate an individual Design FMEA (DFMEA) against the FMEA Quality Objective for Interfaces. [Read more…]

by Laxman Pangeni Leave a Comment

The Hidden Power of the P-Diagram in Engineering Design

When we think of reliability tools, the FMEA often takes the spotlight. But if you’re skipping the P-Diagram, you’re likely missing the very foundation of failure prevention.

In my 15+ years working on field reliability and failure analysis, I’ve come to view the Parameter Diagram (P-Diagram) as the unsung hero of robust design.

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by Fred Schenkelberg Leave a Comment

3 Types of MTBF Stories

The MTBF Stories You Tell Can Cause Change

Stories communicate well. We have been telling stories long before the invention of writing or the internet. The MTBF stories we tell communicate our ideas, suggestions, and recommendations.

There are differences between good and poor stories. How you tell a story matters as well as the subject of the story. Now, MTBF stories may not be the most thrilling or entertaining, yet there are stories on MTBF topics that matter.

Let’s explore using the power of story to cause those around us to better understand and avoid the use of MTBF. [Read more…]

by Semion Gengrinovich Leave a Comment

ALT: An in Depth Description

Accelerated Life Testing (ALT) is a method used in reliability engineering to assess the lifespan and performance of a product under accelerated stress conditions. The goal is to uncover potential faults and failures in a shorter time frame than would be possible under normal operating conditions. ALT is particularly useful when the product’s expected lifespan is long, and waiting for failures to occur naturally is not feasible.

In the context of Design Verification (DV), ALT can help shorten the testing time by inducing failures more quickly than under normal conditions. This allows engineers to identify and address potential issues earlier in the product development process, thereby improving the product’s reliability and reducing the time to market. [Read more…]

by Greg Hutchins Leave a Comment

Project Email Economics

Economics concerns itself with the determination of the most logical and effective use of resources to meet private and social goals for some form of benefit. While primarily concerned with industry and business, its concepts of opportunity cost, supply and demand, present value, and mutual interdependence economics is also applicable to email; one of our most utilised forms of communication but, possibly, the most hated. [Read more…]

by Mike Sondalini Leave a Comment

Creating Procedures and Check Sheets

With the Quality that Improves Reliability

Ultimately reliability is in the hands of the people that use, build and rebuild equipment. High equipment reliability requires precision workmanship and steady, considerate operation (known as Degradation Management). Both equipment operator and equipment maintainer need to be precise, they need to know exactly what to do to always produce great reliability. Most procedures and check sheets are so poorly written that they cause equipment to be failed. Standard operating procedures can create reliability if they ensure that users meet minimum quality standards. World-class standard operating procedures set not only a minimum level of quality, but they also set a highest level of quality that when achieved deliver amazing equipment reliability.

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by Ray Harkins Leave a Comment

Theory of Constraints

A Tool for Project Selection and Continuous Improvement

Across industries and disciplines, one challenge remains constant: how to prioritize the right improvement projects to drive meaningful, measurable progress. Whether you work in continuous improvement, reliability, quality, or manufacturing engineering, you have more ideas and opportunities than time or resources to pursue them. This is where the Theory of Constraints (TOC) shines. Developed by Dr. Eliyahu Goldratt, TOC offers a focused methodology for identifying the best opportunities for improvement, allocating resources wisely, and sustaining continuous advancement.

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by Nancy Regan Leave a Comment

Is Your Equipment Aging?

Time to Review Your Maintenance Tasks with RCM

If you’re managing equipment that’s 10, 20, or even 40 years old, it may be time to revisit some of the maintenance tasks you’ve put in place. In today’s video, I explain why it’s essential to periodically review your proactive maintenance tasks and other strategies as your equipment ages and how Reliability Centered Maintenance (RCM) principles can help.

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by Hemant Urdhwareshe Leave a Comment

SPC-1: Statistical Process Control Chart Selection, and Application Example on Excel

Dear friends, Institute of Quality and Reliability (IQR) is happy to release this first video in our series on statistical process control charts. In the video, Hemant Urdhwareshe, Director of IQR and Fellow of ASQ explains criteria for selection of control charts, and has illustrated how to plot X-bar and Range chart using Microsoft Excel with an application example. Hemant has also explained briefly the interpretation rules to detect special causes. The video is little long but request viewers to watch it till end for best viewing experience.

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by Semion Gengrinovich Leave a Comment

Importance of Failure Repeatability

The importance of failure repeatability lies in its role in understanding and improving systems, processes, and products. Failure repeatability refers to the consistency with which a system or device can reproduce an outcome under unchanged conditions. In the context of product design engineering and testing, being able to consistently replicate a failure means that the underlying cause can be more accurately identified and addressed.

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