Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
    • Speaking Of Reliability
    • Rooted in Reliability: The Plant Performance Podcast
    • Quality during Design
    • CMMSradio
    • Way of the Quality Warrior
    • Critical Talks
    • Asset Performance
    • Dare to Know
    • Maintenance Disrupted
    • Metal Conversations
    • The Leadership Connection
    • Practical Reliability Podcast
    • Reliability Matters
    • Reliability it Matters
    • Maintenance Mavericks Podcast
    • Women in Maintenance
    • Accendo Reliability Webinar Series
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • Communicating with FINESSE
      • The RCA
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Hardware Product Develoment Lifecycle
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Journals
    • Higher Education
    • Podcasts
  • Courses
    • Your Courses
    • 14 Ways to Acquire Reliability Engineering Knowledge
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
      • FMEA Introduction
      • AIAG & VDA FMEA Methodology
    • Barringer Process Reliability Introduction
      • Barringer Process Reliability Introduction Course Landing Page
    • Fault Tree Analysis (FTA)
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Webinars
    • Upcoming Live Events
    • Accendo Reliability Webinar Series
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
Home » Articles » on Leadership & Career » Product Development and Process Improvement » NPI Materials Management and The Value Stream Perspective

by Robert Allen Leave a Comment

NPI Materials Management and The Value Stream Perspective

NPI Materials Management and The Value Stream Perspective

In two recent articles we covered the management of a contract manufacturer (CM) value stream. We also covered NPI materials management within that model distinguishing NPI materials management from NPI project management.

This article will cover a useful framework for considering strategy, planning and enablement of supply chain processes.

The simplified value stream map was provided and is shown again as follows:

At the highest-level we have the supply chain / manufacturing value stream:

     

The next level of detail involves the high-level process steps:

Let’s consider this framework across the value stream / supply chain as follows:

Since we’re supplier-focused during NPI, we’ll emphasize supplier processes “Make/Fulfill/Return, up to internal company and CM processes Source/Order/Make.  We’ll also add three very important considerations…planning, enabling, monitoring and executing the process.  We therefore have a high-level process model as follows:

Each of the activities can be listed vertically in a “periodic table” format. One can see how complicated the NPI materials process can become, especially with multiple suppliers and CMs.  This complexity would be compounded by a lack of planning and enablement.

The “Company Plan” comprises of a detailed roadmap or supply chain strategy to achieve the goal of low cost and high quality products, outlining the steps and activities needed. “Enabling” comprises of the necessary tools, resources, or conditions to allow the resources to take action and achieve the planned goal. 

Essentially, the plan defines the path, while enabling gives the power to follow it. 

A supply chain plan/strategy is typically driven by sourcing, who determines and facilitates strategic commodities, suppliers and CMs.  Enabling resources (commodity managers), and conditions include approved vendor lists, manufacturing service agreements, negotiated contract pricing, etc.  Enabling tools include product data management systems (‘officially’ documenting approved vendors) and SAP (purchase information records), etc. 

An NPI materials plan/strategy is typically driven by production planning who will ultimately need to drive materials for production.  Enabling resources (NPI material managers), and conditions include partnering with sourcing and monitoring all the information flow listed in the previous paragraph.  Also, we are enabling the supplier “make” processes, therefore will need to ensure adequate drawings/models are provided and manufacturability capability. 

NPI materials enabling tools include supplier quoting and the PO placement system (enable “order”). Also, given the need for adequate quantities and timing of NPI materials, an NPI materials tracking tool should be developed.  (Here, there may be some overlap with CMs that will need to be facilitated…ultimately ensuring clear-to-build NPI prototypes.)

Given the complexities of the information flow and number of functions involved, the following foundational deliverables and activities would significantly facilitate the NPI materials process:

  • a fully populated periodic table
  • information flow swimlane map
  • standard operating procedure (SOP)
  • an NPI Materials tracking tool
  • supplier and CM review meetings

Filed Under: Articles, Product Development and Process Improvement

About Robert Allen

Robert Allen has over 25 years of professional experience in the areas of product development, process improvement and project management. Rob was a key contributor to numerous deployments of lean sigma and project management organizations, most notably with Honeywell and TE Connectivity. Included in Rob’s experience are multiple certifications and over 25 years of practice in the development, teaching, execution, and leadership of product lifecycle, lean product development, DFSS, lean six sigma, project management, systems engineering and supply chain.

« Degradation test and Diagnostics
Fractional Factorial Design with Center Point: Design and Analysis »

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Articles by Rob Allen
in the Product Development and Process Improvement series

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Join PD&PI

Your email is safe and the opt-in here provides your permission to send messages concerning the PD&PI article list plus special announcements. Privacy Policy

Recent Posts

  • How to Get from Idea to Scale
  • Two Ways to Think and Talk about Reliability
  • Reliability Allocation
  • Good Project Management Leadership Will Reduce Project Risk
  • Using Condition Monitoring as a Reliability Improvement Strategy

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy

Book the Course with John
  Ask a question or send along a comment. Please login to view and use the contact form.
This site uses cookies to give you a better experience, analyze site traffic, and gain insight to products or offers that may interest you. By continuing, you consent to the use of cookies. Learn how we use cookies, how they work, and how to set your browser preferences by reading our Cookies Policy.