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Home » Archives for Carl S. Carlson

Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

About Carl S. Carlson

Carl S. Carlson is a consultant and instructor in the areas of FMEA, reliability program planning and other reliability engineering disciplines, supporting over one hundred clients from a wide cross-section of industries. He has 35 years of experience in reliability testing, engineering, and management positions, including senior consultant with ReliaSoft Corporation, and senior manager for the Advanced Reliability Group at General Motors.

by Carl S. Carlson Leave a Comment

SOR 1099 How do We do ‘Reliability Allocation’?

SOR 1099 How do We do ‘Reliability Allocation’?

Pitfalls of Reliability Allocation

Abstract

Carl and Chris discuss the broad subject of reliability allocation. What is it, when is it used, and what are the primary pitfalls to success?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1098 Special Characteristics

SOR 1098 Special Characteristics

Special Characteristics

Abstract

Carl and Dianna discuss two of the least understood and potentially powerful FMEA data elements: Special Product Characteristics for Design FMEAs, and Special Process Characteristics for Process FMEAs.
ᐅ Play Episode

by Carl S. Carlson 1 Comment

SOR 1095 Reliability Engineering and Artificial Intelligence

SOR 1095 Reliability Engineering and Artificial Intelligence

Reliability Engineering and Artificial Intelligence

Abstract

Carl and Chris discuss the changing opportunities and challenges with AI and reliability engineering. What are the positive interactions, and where should we be concerned?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Quality Objective 6: TECHNICAL RISK ANALYSIS

“Risk analysis is the art of turning uncertainty into actionable insight.” — Anonymous

In this article, I will outline how to evaluate an FMEA against the FMEA Quality Objective for Technical Risk Analysis.

By definition, “risk analysis” is “the systematic process of identifying, evaluating, and estimating the levels of risk involved in a situation, process, or system, in order to inform decision-making. [Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Carl S. Carlson 1 Comment

SOR 1089 10 Gems Career Start Advice

SOR 1089 10 Gems Career Start Advice

Ten Career Gems for New Reliability Engineers

Abstract

Carl and Fred discuss our top advice for those starting a role as a reliability engineer for the first time.
ᐅ Play Episode

by Carl S. Carlson 3 Comments

SOR 1088 AI Future of FMEA

SOR 1088 AI Future of FMEA

AI Future of FMEA

Abstract

Carl and Fred discuss the use of AI with FMEA, what works and what does not work.
ᐅ Play Episode

by Carl S. Carlson 2 Comments

Quality Objective 5: TEAM

Many ideas grow better when they are transplanted into another mind than the one where they sprang up.  Oliver Wendell Holmes

In this article, I will outline how to evaluate an FMEA against the FMEA Quality Objective for FMEA Team. I’ll include relevant information from the chapter in the FMEA Preparation series called “Assembling the Correct FMEA Team.”

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Carl S. Carlson Leave a Comment

Quality Objective 4: Lessons Learned

Every failure is a lesson learned about your strategy. Thomas Edison

In this article, I will discuss how to evaluate an FMEA against the FMEA Quality Objective for Lessons Learned.

By definition, a “lesson” means “something learned by study or experience,” and “learn” means “to gain knowledge or understanding of by study, instruction or experience.”

What are Lessons Learned?

Lessons Learned are specific data from the field (or from manufacturing plant history in the case of Process FMEAs) that documents relevant information about failures, from which knowledge can be gained and used in support of future product programs. [Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: FMEA Quality Objectives

by Carl S. Carlson Leave a Comment

SOR 1070 AI and Reliability Planning

SOR 1070 AI and Reliability Planning

AI and Reliability Planning

Abstract

Carl and Fred discuss a few ways to use AI during the reliability planning process.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1069 System FMEA

SOR 1069 System FMEA

System FMEA

Abstract

Carl and Fred discuss a question from a listener about the scope and procedure for a System FMEA, and what is different from other FMEA types.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Quality Objective 3: Interfaces

A picture is worth a thousand words. An interface is worth a thousand pictures. Ben Shneiderman

In this article, I will outline how to evaluate an individual Design FMEA (DFMEA) against the FMEA Quality Objective for Interfaces. [Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Carl S. Carlson Leave a Comment

FMEA Quality Objective 2: SCOPE

“If you don’t know where you are going, you’ll end up someplace else.” – Yogi Berra

As summarized in the first article in this series, “New Series – The Quality of FMEAs,” each month, I will write an article focusing on one of the 14 FMEA Quality Objectives. The intent is to provide insights and application tips for evaluating how well an FMEA meets the quality objectives. By learning to apply FMEA quality objectives, you can help to ensure that product designs and manufacturing processes are safe and reliable. If you didn’t read the introductory article, now is a good time to read it, since it explains FMEA Quality Objectives, and how they are used to create high-quality FMEAs.

In this article, I will outline how to evaluate an individual FMEA against the FMEA Quality Objective for Scope. [Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: FMEA Quality Objectives

by Carl S. Carlson 2 Comments

SOR 1051 Reliability and Safety

SOR 1051 Reliability and Safety

Reliability and Safety

Abstract

Carl and Fred discuss the difference between the body of knowledge of reliability and safety, and how they work together.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 1050 A Curse of Reliability Engineers

SOR 1050 A Curse of Reliability Engineers

A Curse of Reliability Engineers

Abstract

Carl and Fred discuss the importance of reliability engineering and customer service working together to increase reliability and safety from the customer point of view. It is very important to understand how customers actually use your product, and customer service staff are uniquely positioned to provide that insight.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Quality Objective 1: FMEA PLAN

Good fortune is what happens when opportunity meets with planning   Thomas Edison

As summarized in the first article in this series, “New Series – The Quality of FMEAs,” each month, I will write an article focusing on one of the 14 FMEA Quality Objectives. The intent is to provide insights and application tips for evaluating how well an FMEA meets the quality objectives. By learning to apply FMEA quality objectives, you can help to ensure that product designs and manufacturing processes are safe and reliable. If you didn’t read the introductory article, now is a good time to read it, since it explains FMEA Quality Objectives, and how they are used to create high-quality FMEAs.

In this article, I will outline how to evaluate an FMEA Plan against the FMEA Quality Objective for FMEA Plans.

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

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