Accendo Reliability

Your Reliability Engineering Professional Development Site

  • About
    • Adam Bahret
    • Alex Williams
    • Andre Kleyner
    • Anne Meixner
    • Arthur Hart
    • Ash Norton
    • Carl Carlson
    • Chris Jackson
    • Chris Stapelmann
    • Dennis Craggs
    • Dev Raheja
    • Doug Lehr
    • Doug Plucknette
    • Fred Schenkelberg
    • George Williams
    • Gina Tabasso
    • Greg Hutchins
    • James Kovacevic
    • James Reyes-Picknell
    • Joe Anderson
    • John Paschkewitz
    • Katie Switzer
    • Kevin Stewart
    • Kirk Gray
    • Les Warrington
    • Mike Konrad
    • Mike Sondalini
    • Nancy Regan
    • Perry Parendo
    • Philip Sage
    • Ray Harkins
    • Rob Allen
    • Robert (Bob) J. Latino
    • Robert Kalwarowsky
    • Ryan Chan
    • Shane Turcott
    • Steven Wachs
    • Tim Rodgers
    • Usman Mustafa Syed
  • Reliability.fm
    • Dare to Know
    • Speaking Of Reliability
    • Rooted in Reliability: The Plant Performance Podcast
    • Maintenance Disrupted
    • Practical Reliability Podcast
    • Reliability Matters
    • Masterminds in Maintenance
    • Accendo Reliability Webinar Series
    • Asset Reliability @ Work
  • Articles
    • CRE Preparation Notes
    • on Leadership & Career
      • Advanced Engineering Culture
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • Maintenance and Reliability
      • Plant Maintenance
      • ReliabilityXperience
      • RCM Blitz®
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The RCA
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Musings on Reliability and Maintenance Topics
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside FMEA
      • Testing 1 2 3
      • The Manufacturing Academy
      • Reliability Reflections
  • eBooks
    • Reliability Engineering Management DRAFT
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Feed Forward Publications
    • Openings
    • Books
    • Webinars
    • Journals
    • Higher Education
    • Podcasts
  • Groups
    • Reliability Integration
    • Mastermind
    • Study Groups
  • Courses
    • 14 Ways to Acquire Reliability Engineering Knowledge
    • Reliability Analysis Methods online course
    • SPC-Process Capability Course
    • Reliability Centered Maintenance (RCM) Online Course
    • Process Capability Analysis course
    • Root Cause Analysis and the 8D Corrective Action Process course
    • Return on Investment online course
    • 5-day Reliability Green Belt ® Live Course
    • 5-day Reliability Black Belt ® Live Course
    • CRE Preparation Online Course
  • Webinars
    • Upcoming Live Events
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
Don’t show this message again.

Cookies

This site uses cookies to give you a better experience, analyze site traffic, and gain insight to products or offers that may interest you. By continuing, you consent to the use of cookies. Learn how we use cookies, how they work, and how to set your browser preferences by reading our Cookies Policy.

by James Kovacevic Leave a Comment

194-The Importance of Installation with Chris Greene

The Importance of Installation

“How we install the equipment, will dictate how it will operate.”

In this episode, James interviews Chris Greene. Chris helps us to understand how the correct installation of equipment will set the stage for optimal operational quality and longevity.

In this episode we covered:

  • The correct operation of a machine involves installing it correctly.
  • The industry as a whole has used the installation as a place to cut costs.
  • Proper installation makes a big difference in quality, costs, and life-span.
  • Benefits of documentation.
  • Use manufacturer standards.

Chris Greene is currently a technical trainer with Ludeca and has spent years before that as a lead mechanic as well as other related industry roles. Chris has been involved with reliability and installation since 2008. Chris attributes his mechanical proclivity to growing up in and around in his parent’s foreign car repair shop and tearing apart and making a mess of things around the place.

“Machines are built by someone with an intent. When you stray from that intent, that’s when the machines start telling you it doesn’t want to work right.” Chris has found technicians with a solid knowledge of a machine are much more effective than simply having a worker applying a specific tool or ‘turning a bolt.’

A major aspect of adhering to the correct operation of a machine is installing it correctly. The installation dictates how it will run. Finding a defect or identifying problems at the outset can mitigate a host of issues down the road.

Even so, Chris talks about how the industry as a whole has used the installation as a place to cut costs. The newer the machine, often the bigger the issues they are regularly facing. The overall lifespan of equipment is dropping, and Chris believes these oversights and cost cuts have a lot to do with this.

“Industries as a whole have tried to save costs, and a large percentage cut on installation costs”

A good solid machine check or geometric measurement to ensure base plants are on the same exact same plane can significantly enhance the lifespan of the equipment. But it is more than just proper alignment. It comes down to aspects as diverse as the long term suitability of the foundation. Many don’t take the time to look at basic issues like these. Are the anchors appropriately spaced? Do we have the correct base plates? These minor vibrations and movements due to little imperfections will take their toll over time.

 

On Documentation:

Chris suggests that keeping proper documentation can be a boon to equipment installation and care. Documentation helps take employees to take ownership of a job and helps to ensure you can track the efforts and match them to the suggested practices. It also helps with the root cause analysis of problems that arise. From a business management perspective, it also helps you to explain and lay out how a business is to someone in an office.

 

Commissioning Groups and Specifications

Generally, companies will  have something called a commissioning group, and they verify these checks and sign off on them. People show up and often go through the installation checklist with you, and if you miss something on this checklist, you may not get a warranty until you check it. This process validates everything is done properly from the site to the torque of bolts.

Chris explains how over the years, tolerances have opened up since so many companies struggled to meet the older specifications. You can see the difference between the two levels of care when you examine the machines after a few years of operation. These little changes in optimal specs can show significant differences in short amounts of time.

Using tools like the ANSI/ASA alignment standard, and specifically, the standards dictated by the manufacturers, help you to see what the bare minimum standards for a piece of equipment are. You should ask yourself if you can do better than these. Better standards can only prolong equipment life.

 

The one thing to help with success?

Chris answers that you should understand the specifications and make sure you are installing equipment right and exceeding those tolerances. Management needs to understand that letting technicians have the tools and knowledge to do the job right can benefit machines and their lifespans greatly.

“A couple of loose nuts behind the wheel can wreck an entire facility.”

Spend the time to set a machine up correctly, take that extra effort to look ahead and see what that next problem is before you build it into the installation.

Eruditio Links:

  • Eruditio
  • HP Reliability
  • James Kovacevic’s LinkedIn
  • Reliability Report

Chris Greene Links:

  • Chris Greene LinkedIn
  • Ludeca.com
  • Ludeca Video Library
  • ANSI Alignment Standard
194-The Importance of Installation with Chris GreeneJames Kovacevic
  • Social:
  • Link:
  • Embed:
https://episodes.reliability.fm/rir/rir-s01-e194-machinery-install-with-chris-g.mp3
Download RSS iTunesStitcher

Rooted In Reliability podcast is a proud member of Reliability.fm network. We encourage you to please rate and review this podcast on iTunes and Stitcher. It ensures the podcast stays relevant and is easy to find by like-minded professionals. It is only with your ratings and reviews that the Rooted In Reliability podcast can continue to grow. Thank you for providing the small but critical support for the Rooted In Reliability podcast!

Filed Under: Rooted in Reliability: The Plant Performance Podcast Tagged with: Chris Greene, Installation

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Rooted in Reliability podcast logo

The plant performance podcast


by James Kovacevic
Eruditio


Subscribe and enjoy every episode

RSS
iTunes
Stitcher

Rooted in Reliability

Receive a Free eBook and Never Miss an Episode of the Rooted In Reliability Podcast.

you’ll receive an email with your free eBook and never miss an episode of the Rooted in Reliability podcast.

© 2021 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy