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Home » The Reliability FM network

by Greg Christensen Leave a Comment

CR203: Stop The Madness NOW and Fix Maintenance

CR203: Stop The Madness NOW and Fix Maintenance

Stop The Madness NOW and Fix Maintenance

CMMSradio talks with Alex Bolan of Digital Thinker about Stop the Madness — a no-fluff, no-sales half-day workshop touring South Carolina. Instead of vendor pitches, attendees identify their top 3 pain points and collaborate with experts from Digital Thinker, ReliabilityX, and Uptime Solutions to solve real problems.

  • 50-person limit per city for deep conversations.
  • Actionable measures like wrench time, PM compliance, and cost per unit.
  • Focused on fixing real plant pain points, not selling software.
  • Built to strengthen local manufacturing communities.

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Mike Konrad Leave a Comment

RM 193: The Return of Cleaning: Why Post-Reflow Cleaning is Becoming Mainstream Again

RM 193: The Return of Cleaning: Why Post-Reflow Cleaning is Becoming Mainstream Again

The Return of Cleaning: Why Post-Reflow Cleaning is Becoming Mainstream Again

This is the first of a two part series.

For decades, cleaning circuit assemblies after soldering was not optional. It was standard practice across the electronics manufacturing industry. Then, almost overnight, that changed.

In this episode of Reliability Matters, Mike Konrad takes you back to the origins of that shift. From the widespread use of CFC-based cleaning solvents to the global impact of the Montreal Protocol, this episode explains how environmental regulation led to the rapid adoption of no-clean flux and the removal of cleaning as a standard process step. But that decision came with assumptions.
Assumptions based on larger components, wider spacing, and assemblies that were far more tolerant of residues than what we see today.

As electronics evolved, so did the risk.

Miniaturization, increased component density, and the expansion of electronics into harsh environments have dramatically reduced the tolerance for contamination. And when cleaning was removed, it wasn’t just flux that remained. It was the totality of residues introduced throughout the manufacturing process.

This episode walks through how those residues, combined with moisture and electrical bias, can lead to electrochemical migration, including parasitic leakage and dendritic growth, often resulting in delayed or intermittent failures.

This is the story of how we got here.

In Part 2, we bring this discussion into the present.

What does “clean” actually mean today? Why did the industry move away from fixed cleanliness limits? And why is cleaning once again becoming a critical part of modern electronics manufacturing?
If you’ve ever asked the question, “Do I really need to clean?” Part 2 will challenge how you think about the answer.

[Read more…]

Filed Under: Reliability Matters, The Reliability FM network

by Sebastian Traeger Leave a Comment

R40.007: Advancing Proactive Maintenance Across Industries with Chris Barkow from Regal Rexnord

R40.007: Advancing Proactive Maintenance Across Industries with Chris Barkow from Regal Rexnord

Advancing Proactive Maintenance Across Industries with Chris Barkow from Regal Rexnord

In this episode of Reliability 4.0, we welcome Chris Barkow, Reliability Solutions Manager at Regal Rexnord. Chris shares his journey from pharmaceuticals to steel mill maintenance, emphasizing the need to shift from reactive to proactive maintenance.

Chris highlights the importance of torque monitoring and technology in predicting equipment failures and reducing unplanned downtime. He also discusses the challenges of justifying reliability investments and the balance between technology and human expertise in predictive maintenance.

Tune in to learn more about driving efficiency and reliability across industries!

[Read more…]

Filed Under: Reliability 4.0, The Reliability FM network

by Dianna Deeney Leave a Comment

SOR 1177 The Reliability Contract

SOR 1177 The Reliability Contract

The Reliability Contract

Abstract

Dianna and Fred discuss the reliability contract: the RE’s role as internal consultant.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance, The Reliability FM network

by Greg Christensen Leave a Comment

CR202: Fix Maintenance Process First with Mark Kingkade

CR202: Fix Maintenance Process First with Mark Kingkade

Fix Maintenance Process First with Mark Kingkade

CMMSradio sits down with Mark Kingkade (Maintenance Expert & Consultant) with Waites to dig into what it really takes to transform maintenance beyond buzzwords and into business impact. We challenge the idea that technology alone can fix maintenance issues, stressing that leadership, discipline, and cultural alignment must come first.

  • People & Process First! Tech is an amplifier, not a fix.
  • Actionable measures like wrench time, PM compliance, and cost per unit.
  • Maintenance Maturity: You can’t leapfrog steps — build stability first, then optimize.
  • Without executive support, improvements won’t stick.
  • True transformation sticks only if behaviors & expectations are clear and reinforced.
The Real: Maintenance excellence isn’t a software upgrade — it’s a discipline, a culture, and a leadership commitment.

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Dianna Deeney Leave a Comment

SOR 1176 Reliability and Volume

SOR 1176 Reliability and Volume

Reliability and Volume

Abstract

Dianna and Fred discuss reliability and volume, comparing high-volume products with low-volume high-stakes products.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance, The Reliability FM network

by Greg Christensen Leave a Comment

CR201: Human Expertise Over Hype in Maintenance with Bryan Bieschke CMRP

CR201:  Human Expertise Over Hype in Maintenance with Bryan Bieschke CMRP

Human Expertise Over Hype in Maintenance with Bryan Bieschke CMRP

We welcome Bryan Bieschke (VP of Maintenance Programs, Uptime Solutions) back to CMMSradio to talk about why he joined Uptime — a company that puts human expertise at the center of reliability. Bryan explains that while AI and tech are powerful tools, real results still come from skilled people who know the work, ask the right questions, and build trust across the organization.

We’re comin in hot!

  • People over Buzzwords: Technology should amplify human skill, not replace it.
  • Discovery First: Walk the floor, talk to everyone, understand the real pain points before prescribing solutions.
  • Doing the Work: Knowledge without experience is empty — reliability leaders need to have been in the trenches.
  • Shared Struggle: The “mutual suck” builds trust and real partnerships.

Takeaway: Real reliability is forged in the field, built on facts, people, and persistence — not shiny tools or empty acronyms.

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Akshay Athalye Leave a Comment

RiM 041: Weibull Distributions with Hongan Lin

RiM 041: Weibull Distributions with Hongan Lin

Weibull Distributions with Hongan

In this episode, I had a wonderful chat with Hongan. He refreshed my memory on the Weibull Distribution, and we discussed the pitfalls of using the wrong distribution and my favourite, MTBF. If this is your first time hearing about Weibull Distribution, then you’ve come to the right place.

We also talked about a free tool which Hongan has created for all Reliability Engineers – FreeWeibull

If you have a question for Hongan, you can reach out to him via Linkedin.

Note: All views expressed in this podcast are my own.

[Read more…]

Filed Under: Reliability it Matters, The Reliability FM network

by Greg Christensen Leave a Comment

CR200: Real Reliability DEMANDS Basics Before Buzzwords with Andy Gager

CR200: Real Reliability DEMANDS Basics Before Buzzwords with Andy Gager

Real Reliability DEMANDS Basics Before Buzzwords with Andy Gager

The noise is loud in maintenance and reliability — shiny tools, AI promises, and acronyms everywhere.

Join me and Andy Gager (AMG International Consulting) on CMMSradio as we cut through the hype and get back to what really matters:

  • ✅ Knowing the true cost of maintenance
  • ✅ Fixing MRO practices that erode trust
  • ✅ Building culture and behaviors before tech

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Mike Konrad Leave a Comment

RM 192: Why PCB Revision Errors are a Hidden Reliability Risk with Mehdi Nahali

RM 192: Why PCB Revision Errors are a Hidden Reliability Risk with Mehdi Nahali

Why PCB Revision Errors are a Hidden Reliability Risk with Mehdi Nahali

Today, we’re going to explore a topic that doesn’t always get the attention it deserves, but has a direct impact on product quality and long-term reliability.

I’m joined by Mehdi Nahali, founder of PCB Revision Control PRO. His platform is designed to replace spreadsheets, emails, and disconnected systems with a centralized approach to PCB revision lifecycle management and factory intelligence.

We’re going to talk about how revision control, data integrity, and process discipline impact reliability, and where manufacturers are still getting it wrong.

PCB Revision Control Pro
https://www.pcbrevisionpro.com [Read more…]

Filed Under: Reliability Matters, The Reliability FM network

by Sebastian Traeger Leave a Comment

R40.006: Reliability in Semiconductor Manufacturing with Sujay Soman from Samsung Austin Semiconductors

R40.006: Reliability in Semiconductor Manufacturing with Sujay Soman from Samsung Austin Semiconductors

Reliability in Semiconductor Manufacturing with Sujay Soman from Samsung Austin Semiconductors

We have Sujay Soman with us on our newest episode of Reliability 4.0! Sujay is a Senior Reliability Engineer at Samsung Austin Semiconductor, a leading semiconductor manufacturer known for its commitment to reliability and innovation in the industry.

He highlights the significance of involving maintenance and reliability engineers during the design phase of projects to ensure equipment reliability, availability, and maintainability. By leveraging reliability data and collaborating with design engineers early on, organizations can make informed decisions and avoid costly maintenance issues down the line.

Additionally, Sujay talks about the importance of KPI selection and business case ROI development for effective reliability engineering, illustrating how these aspects enable organizations to measure the success and impact of reliability initiatives more comprehensively.

Watch the full episode and gain insights into how his team is shaping the future of reliability engineering at Samsung Austin Semiconductor and beyond!

[Read more…]

Filed Under: Reliability 4.0, The Reliability FM network

by Greg Christensen Leave a Comment

CR199: Skip the Foo Foo Dust and Focus on Facts to Drive Outcomes with Jose Caetano Elevotec

CR199: Skip the Foo Foo Dust and Focus on Facts to Drive Outcomes with Jose Caetano Elevotec

Skip the Foo Foo Dust and Focus on Facts to Drive Outcomes with Jose Caetano Elevotec

CMMSradio talks with Joe Caetano, one of our favorite humans, about cutting through the noise in maintenance and reliability by focusing on facts, not acronyms. Knowing a business better than it knows itself, simplifying complexity, and aligning the boardroom with the shop floor to deliver real results is the way.

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Philip Sage Leave a Comment

SOR 1175 Got a Chamber? So…

SOR 1175 Got a Chamber? So…

Got a Chamber? So…

Abstract

In this episode of the Podcast, Fred Schenkelberg and Philip Sage explore the importance of aligning test methods with real-world reliability problems rather than defaulting to familiar tools or pre-existing equipment. Through anecdotes from industry experience—including discussions on environmental chambers, vendor testing standards, and engineering challenges in fields like automotive, petrochemical, and aerospace—they highlight the pitfalls of conducting tests that fail to answer the key questions about product reliability. The hosts emphasize the necessity of defining the problem, selecting meaningful test conditions, and ensuring that test outcomes inform critical design or business decisions. Their conversation underlines a central message: possessing a tool or capability does not justify its use unless it serves the reliability objectives at hand, encapsulated by the recurring theme of conducting “the right test at the right time.”

Philip and Fred discuss Testing and over testing.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance, The Reliability FM network

by Greg Christensen Leave a Comment

CR198: Corey Dickens and Brightly Heading to SMRP Conference 2025

CR198: Corey Dickens and Brightly Heading to SMRP Conference 2025

Corey Dickens and Brightly Heading to SMRP Conference 2025

Corey Dickens, CMRP (Brightly) talks about why the SMRP Annual Conference (Oct 6–9, Fort Worth, TX) is a must for maintenance and reliability professionals. With sessions structured around SMRP’s 5 Pillars, factory tours, and real-world workshops, the event goes far beyond theory. It’s about peer-to-peer learning, building community, and advancing the profession—not chasing silver bullets. Corey shares what hooked him on SMRP, why Brightly will be at Booth 200, and the value of contributing to the profession over seeking easy answers or selling.

Highlights:

  • Deep dive sessions, factory tours, and interactive workshops.
  • Networking with peers across industries and disciplines.
  • Brightly’s focus: education and contribution, not sales pitches

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Philip Sage Leave a Comment

SOR 1174 Right Tool at the Right Time

SOR 1174 Right Tool at the Right Time

Right Tool at the Right Time

Abstract

Philip and Fred discuss a common challenge in reliability engineering: using the right tool—not just the one you’re most comfortable with.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance, The Reliability FM network

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