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Home » Articles » Page 14

Articles

Find all articles across all article series listed in reverse chronological order.

by Greg Hutchins Leave a Comment

Project Management Ignorance & Breaking Laws

Project Management Ignorance & Breaking Laws

Guest Post by Malcolm Peart (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Project Management – it’s not covered by a discrete law but when it’s practiced under a contract it’s open to accusations of negligence, just consider the UK’s Hedley Byrne case.  Project Management is seen as a risk mitigation measure and, contractually speaking, this requires a duty of care by its practitioners and/or the legal entity represented.  Ignorance of legal requirements is no excuse for not knowing they exist.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

Minimum Maintenance Strategy by Physics of Failure Analysis

Minimum Maintenance Strategy by Physics of Failure Analysis

 All machines and equipment fail for two reasons—distortion or degradation. Distortion causes parts to suffer such high stress or fatigue that their atomic structures fail. When parts degrade their atomic structure is attacked by environmental elements. Physics of Failure methods lets us analyse equipment for situations that cause their parts’ atomic structures to suffer excessive stress, or to degrade. We can identify the real causes of atomic failure and so institute the fewest maintenance and operational activities to keep equipment at its highest reliability, and the operating plant at its highest availability.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Hemant Urdhwareshe Leave a Comment

Miner’s Rule for Cumulative Damage Theory and Fatigue Failures

Miner’s Rule for Cumulative Damage Theory and Fatigue Failures

Dear All, in this video Hemant Urdhwareshe explains the Miner’s Rule for cumulative damage under cyclic loading along with an application example. Your feedback is welcome! Hemant is a Fellow of ASQ, and certified by ASQ as Six Sigma Master Black Belt, CRE, CQE and CMQ/OE.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Nancy Regan Leave a Comment

Are FMEA and RCM Separate Processes?

Are FMEA and RCM Separate Processes?

When you do RCM you also create an FMEA.

In this video, I explain the connection between Reliability Centered Maintenance (RCM) and Failure Modes and Effects Analysis (FMEA). Many people wonder if these are two different processes, but when you perform RCM, the first four steps—defining functions, identifying functional failures, analyzing failure modes, and assessing failure effects—essentially fulfill the requirements of an FMEA. By following the RCM process, you’re already doing the work needed for an FMEA. I break this down and show how they align.

I’m Nancy Regan, and I hope this clears up the confusion! Thank you for watching.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Michael Keer Leave a Comment

How to Get from Idea to Scale

How to Get from Idea to Scale

By Mike Freier

Mike Freier, a PRG Partner, authored a series of blogs about how hardware products transition from an idea, through development, manufacturing and volume sales to their eventual end of life. Join us on this journey and learn how to avoid the pitfalls and risks that companies encounter on their way to a successful product launch.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Hardware Product Develoment Lifecycle

by nomtbf Leave a Comment

Two Ways to Think and Talk about Reliability

Two Ways to Think and Talk about Reliability

Neither includes using MTBF, btw.

And, I’m not thinking about the common language definition either.

Plus, I may have this all wrong. Here is the way I think about the reliability of something. More than ‘it should just work’ and different than ‘one can count on it to start’. When I ask someone how reliable a product is, this is what I mean.

By explaining my basic understanding we can compare notes. It is possible, quite possible, that I will learn something. As you may as well. Let’s see. [Read more…]

Filed Under: Articles, NoMTBF

by Semion Gengrinovich 1 Comment

Reliability Allocation

Reliability Allocation

Given the reliability goal for a system, we often need to understand the reliaility goals for elements within the system. It is a balance between safety, cost, and performance. This short video discussed how to approach allocating reliability goals within a complex system.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by Greg Hutchins Leave a Comment

Good Project Management Leadership Will Reduce Project Risk

Good Project Management Leadership Will Reduce Project Risk

Guest Post by John Ayers (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

The PMBOK(Project Management Institute Book of Knowledge) Guide states that project management is the application of knowledge, skills, tools, and techniques to project activities to meet the project requirements. Having a good plan, experienced PM, and excellent team is essential to great project management performance.  Managing project risks is key to success. Good project management decisions are vital to project success. To achieve this goal, you need good project management leadership.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

Using Condition Monitoring as a Reliability Improvement Strategy

Using Condition Monitoring as a Reliability Improvement Strategy

Condition Monitoring when used to drive reliability improvement offers diagnostics, information and data for Root Cause Analysis and equipment redesign, along with verification of defect or design correction.

Condition monitoring applied proactively is a context embracing world class reliability maintenance concepts.

Where condition monitoring is used as a proactive defect elimination strategy to drive failure prevention the benefits really add up with improved Reliability giving extended Mean Time Between Failures and additional Plant Availability. There have been recorded instances where the gains in improved plant uptime has lead to deferment of expensive plant expansion.

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Today’s Gremlin – It’ll never work here

Today’s Gremlin – It’ll never work here

Today’s Gremlin – It’ll never work here is the first one we’ll deal with. We’ve all run into him at one point or another. “It’ll never work here” is someone, or many, who has / have been around for a long time. This is one of the many gremlins we talked about when we introduced this series of articles.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Hemant Urdhwareshe Leave a Comment

RSM Part-2 Central Composite Design with Illustrated Application Example

RSM Part-2 Central Composite Design with Illustrated Application Example

Dear Friends, We are happy to share this second video on Response Surface Design. In this video, Hemant Urdhwareshe, Fellow of ASQ and Six Sigma Master Black Belt explains the structure of Response Surface Design with focus on Central Composite Design (CCD). Hemant has taken lot of efforts to illustrate this little complex concept with lot of graphics and animations so that viewers can understand it clearly and quickly. Hemant has also illustrated how to create, analyse and interpret results of Central Composite Design on Minitab with a virtual catapult.

We recommend that viewers should watch our previous videos:

(1) RSM Part-1

(2) Fractional Factorial Designs and Resolution Code

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Joe Anderson Leave a Comment

How a Mission Statement Drives Behavioral Change in Organizations

How a Mission Statement Drives Behavioral Change in Organizations

A Guide to Aligning Values and Actions

A mission statement is more than just a set of words on a company’s website or a framed plaque on the wall. When crafted thoughtfully and embraced by leadership and employees alike, a mission statement can serve as a powerful tool for driving behavioral change within an organization. It’s the foundation upon which culture is built and provides direction for decision-making, aligning team efforts with the broader vision. But perhaps most importantly, a mission statement can be a catalyst for shifting behaviors and guiding individuals and teams toward shared goals.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Nancy Regan Leave a Comment

Do You Have to Do RCM on All Your Assets?

Do You Have to Do RCM on All Your Assets?

Do you have to apply Reliability Centered Maintenance (RCM) to every asset? Of course not! In this short video, I explain how RCM can be applied as broadly or as narrowly as you need, depending on your organization’s specific needs. Don’t worry about doing RCM for everything—just focus where it matters most!

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Ray Harkins Leave a Comment

Back to the Basics: Understanding the Deming Cycle (PDCA)

Back to the Basics: Understanding the Deming Cycle (PDCA)

In the world of quality, reliability, product design, and manufacturing, improvement is a necessity, not a luxury. Few models have provided a stronger foundation for improvement than the Deming Cycle, commonly referred to as PDCA: Plan-Do-Check-Act.

Although simple in structure, PDCA represents a deep and disciplined approach to learning, problem-solving, and continuous improvement. Whether you are optimizing a production process, refining a laboratory method, or developing a new product, understanding PDCA is essential.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Miguel Pengel Leave a Comment

A Free Jack-Knife Diagram Online Calculator

A Free Jack-Knife Diagram Online Calculator


At Pardus Consulting, we’ve just launched an online Jack-Knife Diagram (JKD) calculator that transforms downtime data into a clear, actionable visual.

By entering failure codes, counts of interventions and MTTR values, you’ll see at a glance which issues are both frequent and severe—no manual plotting or spreadsheet gymnastics required.

We’ve previously talked about this method as a much needed upgrade from Pareto Charts when prioritising downtime events and focus areas in our article HERE. [Read more…]

Filed Under: Articles, Asset Management in the Mining Industry, on Maintenance Reliability

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