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Home » Articles » Page 2

Articles

Find all articles across all article series listed in reverse chronological order.

by Nancy Regan Leave a Comment

Is RCM the Secret to Reducing Maintenance?

Is RCM the Secret to Reducing Maintenance?

Can Reliability Centered Maintenance (RCM) reduce proactive maintenance? The answer is: It depends.

In this video, I share real-world examples of organizations that reduced proactive maintenance by over 50% after implementing RCM. But there’s more to the story—what if your organization is reactive and struggling with downtime? In that case, RCM might actually increase proactive maintenance to improve reliability and reduce chronic issues.

The key is to focus on identifying proactive maintenance tasks that are technically appropriate and worth doing. RCM helps ensure your equipment serves you reliably, whether that means reducing or increasing proactive maintenance.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Joe Anderson Leave a Comment

The Importance of an Asset Management Policy in Overall Asset Management 

The Importance of an Asset Management Policy in Overall Asset Management 

Asset management is a critical function in any organization that relies on physical assets to deliver products or services. Whether in manufacturing, utilities, transportation, or facilities management, the ability to maximize asset performance while minimizing costs and risks is key to long-term success. However, effective asset management doesn’t happen by chance—it requires a structured approach. This is where an Asset Management Policy becomes essential. 

An Asset Management Policy serves as the foundation for an organization’s asset management strategy. It defines the principles, objectives, and guidelines that govern how assets are acquired, maintained, and retired. Without a clear policy, asset management can become inconsistent, reactive, and inefficient.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Chris Weir 1 Comment

Reliability, Availability and Maintainability – how they fit together.

Reliability, Availability and Maintainability – how they fit together.

Reliability, Availability and Maintainability are often discussed together. While closely related in practice, they are not the same thing and the distinctions are not always well understood.

[Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Bites

by JD Solomon Leave a Comment

Systems Thinking and Twelve Ways to Express Asset Life

Systems Thinking and Twelve Ways to Express Asset Life

Understanding how long an asset will remain useful is one of the most fundamental questions in facility, infrastructure, and asset management. Yet it’s also one of the most misunderstood because different disciplines approach the concept from different angles. “Useful life” is a collection of perspectives shaped by engineering, finance, and operations. Getting clear on those perspectives is the first step toward systems thinking and making better decisions.

The Big Three

Before we discuss the twelve ways to express asset life, let’s define the three foundational concepts that underpin many of those terms. [Read more…]

Filed Under: Articles, Communicating with FINESSE, on Systems Thinking Tagged With: asset life, useful life

by Ray Harkins Leave a Comment

Orientation to the OEE Components

Orientation to the OEE Components

This article is adapted from Chapter 4 of my book, Measuring Manufacturing Effectiveness.

The book is organized as a structured, multi-chapter examination of how manufacturing organizations define, measure, and interpret “effectiveness.” Rather than focusing on isolated metrics or individual tools, it treats measurement as a system, one that directly influences operational decisions, improvement priorities, and management behavior across manufacturing organizations.

Each chapter is written to stand on its own, while also contributing to a larger, integrated framework for understanding manufacturing performance.

Chapter 4 introduces the core components that make up Overall Equipment Effectiveness (OEE). While OEE is often presented as a single number, it is actually the product of three distinct elements, each representing a different category of loss and a different dimension of system performance.

This chapter provides an orientation to those components, explains what each is intended to capture, and establishes the conceptual foundation needed before OEE can be used meaningfully as a measurement or improvement tool.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by nomtbf Leave a Comment

Is Your Reliability Testing Adding Value?

Is Your Reliability Testing Adding Value?

Why Do Reliability Testing

Reliability testing is expensive. The results are often not conclusive.

Yet we spend billions on environmental, accelerated, growth, step stress and other types of reliability tests. We bake, shake, rattle and roll prototypes and production units alike. We examine the collected data in hopes of glimpsing the future. [Read more…]

Filed Under: Articles, NoMTBF

by Semion Gengrinovich Leave a Comment

The Hindenburg Disaster

The Hindenburg Disaster

The Hindenburg disaster, which occurred on May 6, 1937, at Naval Air Station Lakehurst in New Jersey, marked the end of the golden age of airship travel. This catastrophic event not only claimed 36 lives but also exposed significant design flaws and reliability issues in what was once considered a marvel of engineering.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by Mike Sondalini Leave a Comment

The Happiness and Pleasure of Doing World-Class Work Quality

The Happiness and Pleasure of Doing World-Class Work Quality

As The Saying Goes, “How You Do Anything Is How You Do Everything.”

Your work quality should bring you great joy every time you do your job. There’s a little secret that will let you love work and draw happiness from every task you do.

Competition against others only gives you satisfaction when they lose, and you beat them. It’s such a sad, poor way to live life. Yet competition against yourself brings you joy every time you use it.

I love making my bed to world-class work quality in the morning. It makes me happy. That’s because the job satisfaction is entirely in my control. Whether you leave your bed looking like a tornado hit it, or you leave it like a 5-star showroom display, is completely up to you and you alone. I leave my bed made up to 5-star world-class work quality every day because it makes me proud. And being proud of my work brings me satisfaction and happiness.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Risks Are Not Necessarily How They Are Perceived

Risks Are Not Necessarily How They Are Perceived

Guest Post by Bill Pomfret (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

True risks are often different than perceived risks. Due to human curiosity, the desire to sell news, 24-hour-a-day news blitz, and current trends, some folks have a distorted sense of risks. Most often, people fear the lesser or trivial risks and fail to respect the significant dangers faced every day.

We live in a dangerous world. Yet it is also a world safer in many ways than it has ever been. Life expectancy is up. Infant mortality is down. Diseases that only recently were mass killers have been all but eradicated. Advances in public health, medicine, environmental regulation, food safety, and worker protection have dramatically reduced many of the major risks we faced just a few decades ago.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Nancy Regan Leave a Comment

Do You Need RCM, FMEA, FMECA, or CBM? The Answer May Surprise You!

Do You Need RCM, FMEA, FMECA, or CBM? The Answer May Surprise You!

Should you use Reliability Centered Maintenance (RCM), Failure Modes and Effects Analysis (FMEA), Failure Modes Effects and Criticality Analysis (FMECA), or Condition Based Maintenance (CBM)?

In this video, I explain how RCM incorporates all of these processes into one comprehensive approach. By following the RCM process — steps like identifying Functions, Failure Modes, Failure Effects, and assessing Consequences — you naturally create an FMEA, a FMECA, and consider CBM as a potential failure management strategy.

With RCM, you don’t have to choose — you do it all! Watch to learn how this powerful methodology ensures you get exactly what you need from your equipment.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Chris Weir Leave a Comment

Human Factors in Reliability Centred Maintenance

Human Factors in Reliability Centred Maintenance

In Part 2 of Beyond the Numbers, I explored how human reliability principles can be integrated into traditional reliability artefacts such as Reliability Block Diagrams (RBDs), Fault Tree Analysis (FTA) and Failure Modes, Effects and Criticality Analysis (FMECA). Those tools help us understand how systems fail and how different failure paths interact.

But reliability engineering does not end with failure analysis.

In practice, the outputs of FMECA flow directly into the Reliability Centred Maintenance (RCM) process, where failure modes are translated into maintenance strategies such as inspections, condition monitoring, restorations or replacements.

If assumptions about human performance are simplified during reliability analysis, those assumptions do not disappear. They are carried forward, and often amplified, when maintenance requirements are defined.

Maintenance is where reliability modelling becomes an operational commitment.

[Read more…]

Filed Under: Articles, Beyond the Numbers, on Product Reliability

by Chris Weir Leave a Comment

The Benefits of Reliability Engineering

The Benefits of Reliability Engineering

Many people associate reliability engineering with metrics, and while they can be helpful when used correctly, they are not the primary benefit of reliability engineering. The real value lies in the thinking and decisions that shape those numbers.

[Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Bites

by Semion Gengrinovich 1 Comment

The Ford Brake Fiasco

The Ford Brake Fiasco

In the automotive industry, safety is paramount. Yet, even giants like Ford Motor Company can stumble when it comes to addressing critical safety concerns. The recent saga of Ford’s brake system issues serves as a stark reminder of the importance of corporate responsibility and the potential consequences of overlooking serious defects.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by nomtbf Leave a Comment

Considering WIIFT When Reporting Reliability

Considering WIIFT When Reporting Reliability

WIIFT is “what’s in it for them”. Similar to what’s in it for me, yet the focus is your consideration of what value are you providing your audience.

As a reliability engineer you collection, analyze and report reliability measures. You report reliability estimates or results. Do you know how your audience is going to use this information?

Consider WIIFT when reporting reliability. [Read more…]

Filed Under: Articles, NoMTBF Tagged With: Metrics

by James Reyes-Picknell Leave a Comment

Data Driven, or Data Enabled?

Data Driven, or Data Enabled?

We hear about data driven decisions and it’s become somewhat of a mantra for IT departments, managers and even executives. But they’ve got it wrong! Data shouldn’t drive anything – it can’t. But it can be a powerful enabler if we want. A subtle shift in language can lead to big gains in performance!

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

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