
Maintenance Backlog Work Order Scheduling using Queuing Theory

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by Mike Sondalini Leave a Comment

by Greg Hutchins Leave a Comment

Humble, personal, professional, expert or even uninformed; opinions are just opinions when the facts aren’t fully known or understood. Opinionators are merely stating their belief as to the what, why, when, where and the how something has happened and who was responsible, who is culpable and who has to do something. This belief is believed, at least by them, and, for the most part, they expect other people to believe it as well.
Agreement brings harmony, collaboration and progress while disagreement brings confrontation, debate and procrastination while each party attempts to convert the other to their oftentimes sanctimonious viewpoint.
[Read more…]by Ray Harkins Leave a Comment

For the seasoned manufacturing quality professional, First Article Inspection (FAI) is a familiar process performed after the first production run of a new or redesigned part. But for those outside of or newer to the quality profession, the requirements of FAI may provoke a lot of questions and uncertainty.
In short, FAI is the process of planning, conducting and reporting the verification of a production process. This verification “closes the loop” between the customer’s expectations — usually described on the part’s engineering drawing — and the actual output of the supplier’s process.
[Read more…]by Carl S. Carlson Leave a Comment
As we celebrate the new year, I am republishing an article I wrote last year, titled “The Future of Reliability Engineering,” as part of the Inside FMEA series. This article applies equally well to FMEA, as you will see.
Sometime in 2023, I will write an article titled “The Future of FMEA.” But, first, I want to hear from readers. Please write me with your ideas on what should be included in the future of FMEA. You can reach me at Carl.Carlson@EffectiveFMEAs.com
Wishing everyone on Accendo Reliability a happy and healthy new year, and best wishes for high reliability and effective FMEAs!
“Destiny is no matter of chance. It is a matter of choice. It is not a thing to be waited for, it is a thing to be achieved.” – William Jennings Bryan
by Sanjeev Saraf Leave a Comment

Evaluation of reactive chemical hazards can range from simple paper-based calculations to highly complex testing and modeling. This post is aimed at helping you formulate a systematic strategy for evaluating reactive chemical hazards in your facility. I will divide the various approaches in three tiers – simple to complex.
[Read more…]by Greg Hutchins Leave a Comment

How does Earn Value Management (EVM) reduce project risk? To answer this question, you have to understand what EVM is.
EVM is the tool used to measure progress against the PMB. (Performance Measurement Plan). EVM identifies poorly performing WP (Work Packages) and problem trends early in the project allowing maximum time to identify the root cause of the problem and identify an action plan to fix the problem.
[Read more…]by Mike Sondalini Leave a Comment

PLANT WELLNESS WAY EAM METHODOLOGY USES THE ‘IONICS’ STRATEGIC ASSET MANAGEMENT PLAN FOR BUILDING AN ASSET MANAGEMENT SYSTEM
SIMPLY FOLLOW THE INDUSTRIAL AND MANUFACTURING WELLNESS BOOK TO CREATE YOUR ORGANIZATION’S ISO 55001 SAMP
[Read more…]by Nancy Regan Leave a Comment

In this episode, we talk about the more personal (or human) aspect of equipment Reliability. Who is responsible for Reliability? We know the answer is “everyone” – from top management to the experts who operate and maintain our machines. So it’s vital that we understand one another’s perspectives and responsibilities. We discuss how invisible obstacles can personally affect us – Comfort, the Prison of Perfection, Overwhelm, Our Thoughts, The Voices, and Fear. Fear can be the deadliest one of all. In this episode we discuss a simple – yet powerful technique – to manage fear. When we properly manage the obstacles, we free ourselves up to become more productive and effective equipment custodians.
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Rupert Miller said, “Surprisingly, no efficiency comparison of the sample distribution function with the mles (maximum likelihood estimators) appears to have been reported in the literature.” (Statistical “efficiency” measures how close an estimator’s sample variance is to its Cramer-Rao lower bound.) In “What Price Kaplan-Meier?” Miller compares the nonparametric Kaplan-Meier reliability estimator with mles for exponential, Weibull, and gamma distributions.
This report compares the bias, efficiency, and robustness of the Kaplan-Meier reliability estimator from grouped failure counts (grouped life data) with the nonparametric maximum likelihood reliability estimator from ships (periodic sales, installed base, cohorts, etc.) and returns (periodic complaints, failures, repairs, replacement, spares sales, etc.) counts, estimator vs. estimator and population vs. sample.
[Read more…]by Sanjeev Saraf Leave a Comment

OSHA inspected 42 refineries between June 2007 – February 2009. Below is a summary of violations for 30 refineries. A bit of history.
[Read more…]by Greg Hutchins Leave a Comment

There are numerous papers and documents on the internet regarding a Work Breakdown Structure (WBS). The question is how do you create one for a new project. This paper explains how.
[Read more…]by Mike Sondalini Leave a Comment

Many people believe Proactive Maintenance is the ultimate physical asset management strategy—but there is one better strategy. To get world class reliability at the least cost there must be no maintenance. Only a “wellness” paradigm can achieve that result.
[Read more…]
In a season 2 episode of AMC’s acclaimed TV show “Better Call Saul”, its lead character Jimmy McGill asks his assistant Omar to “take a letter” as he dictates a handful of disjointed phrases to tender his resignation from his lucrative position at the Davis & Main law firm1. During a pause between Jimmy’s thoughts, Omar blankly states, “I just didn’t realize how unhappy you were here.” Jimmy’s response, while puzzling and a bit comical, describes a concept key to understanding the nature of job satisfaction. He replies to Omar, “Not unhappy, per se. More like not happy.”
[Read more…]by Sanjeev Saraf Leave a Comment

An existing equipment in a refinery may display flaws/damages that either existed during manufacturing or were induced during service. Let us briefly look at pre-service flaws and service-induced deterioration.
[Read more…]
Dick Mensing said, “Larry, you can’t give an estimate without some measure of its uncertainty!” For seismic risk analysis of nuclear power plants, we had plenty of multivariate earthquake stress data but paltry strength-at-failure data on safety-system components. So we surveyed “experts” for their opinions on strengths-at-failures distribution parameters and for the correlations between pairs of components’ strengths at failures.
If you make estimates from population field reliability data, do the estimates have uncertainty? If all the data were population lifetimes or ages-at-failures, estimates would have no sample uncertainty, perhaps measurement error. Estimates from population field reliability data have uncertainty because typically some population members haven’t failed. If field reliability data are from renewal or replacement processes, some replacements haven’t failed and earlier renewal or replacement counts may be unknown. Regardless, estimates from population data are better than estimates from a sample, even if the population data is ships and returns counts!
[Read more…]
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