Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
  • Reliability.fm
    • Speaking Of Reliability
    • Rooted in Reliability: The Plant Performance Podcast
    • Quality during Design
    • Critical Talks
    • Dare to Know
    • Maintenance Disrupted
    • Metal Conversations
    • The Leadership Connection
    • Practical Reliability Podcast
    • Reliability Matters
    • Reliability it Matters
    • Maintenance Mavericks Podcast
    • Women in Maintenance
    • Accendo Reliability Webinar Series
    • Asset Reliability @ Work
  • Articles
    • CRE Preparation Notes
    • on Leadership & Career
      • Advanced Engineering Culture
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • ReliabilityXperience
      • RCM Blitz®
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • Communicating with FINESSE
      • The RCA
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Testing 1 2 3
      • The Manufacturing Academy
  • eBooks
    • Reliability Engineering Management DRAFT
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Feed Forward Publications
    • Openings
    • Books
    • Webinars
    • Journals
    • Higher Education
    • Podcasts
  • Courses
    • 14 Ways to Acquire Reliability Engineering Knowledge
    • Reliability Analysis Methods online course
    • Measurement System Assessment
    • SPC-Process Capability Course
    • Design of Experiments
    • Foundations of RCM online course
    • Quality during Design Journey
    • Reliability Engineering Statistics
    • An Introduction to Reliability Engineering
    • An Introduction to Quality Engineering
    • Process Capability Analysis course
    • Root Cause Analysis and the 8D Corrective Action Process course
    • Return on Investment online course
    • CRE Preparation Online Course
    • Quondam Courses
  • Webinars
    • Upcoming Live Events
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home

by Doug Plucknette Leave a Comment

The Recipe for RCM Success!

The Recipe for RCM Success!

RCM Implementations don’t fail, believe me if you understand what your getting into upfront, use a proven process to select your asset for analysis AND you commit the resources, your implementation will be a huge success.

Looking back 20 years I can clearly remember performing my first RCM analysis and the ordeal that followed as we struggled to:

a) See the value in the analysis we had just completed (Someone told us that RCM should be performed on every piece of equipment at our plant so we selected one of our most common assets.

b) Free up the resources necessary to implement the tasks that came out of the analysis.
Lets be honest here, one of the biggest reasons why companies fail to implement is because we as consultants don’t give them clear detailed expectations on what the full RCM cycle is and in many cases when it becomes clear that Reliability Centered Maintenance is more than the analysis they have neither the time or resources necessary to implement.


This is something I think we all have struggled with at one time or another and if I understood what was really involved in completing a successful implementation I would have made darn sure we selected a winner and made very clear to my managers what the full RCM cycle really is.

1. Recognize – Select a critical asset that is suffering from equipment related operational, speed or quality losses
2. Rationalize – Baseline reliability data for this asset (How do you know if you improved if you never measured upfront?)
3. Ratify – Perform all necessary upfront work to ensure we have the right people identified and trained to perform the analysis and all the information the team will need to ensure a thorough and accurate analysis
4. Resolve – Perform the analysis and determine the mitigating taks
5. Realize the benefits by implementing and performing the mitigating tasks. Continue to measure and post reliability data, the progress of implementation and the savings that resulted from the analysis.

rcm success
Think about it, the companies we work with on a day to day basis do all kinds of things that are more difficult than RCM. In fact the facilities their equipment resides in required a major amount of planning and resources to construct but before they started they had a plan and a budget.

I have yet to have someone call me to perform a RCM analysis on a plant that never got finished. Supply a good plan, communicate the potential benefits, resources and budget required to complete the project and we will have a winner. Last but not least, don’t start your second RCM until your first on is at least 80% implemented.

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: RCM, reliability data

« Knowledge Based Decisions
Reliability Stakeholders »

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

RCM Blitz® series
by Doug Plucknette

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Recent Articles

  • Terrorism Risk Insurance Act Exclusions: Gray Coverage Areas
  • Why Total Productive Maintenance Is The Answer To Reliability-Centered Culture
  • 17 Powerful Insights on Effective Communication Using FINESSE
  • Surprising Insights from Simple Run Charts
  • Risk is Round

© 2023 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy

This site uses cookies to give you a better experience, analyze site traffic, and gain insight to products or offers that may interest you. By continuing, you consent to the use of cookies. Learn how we use cookies, how they work, and how to set your browser preferences by reading our Cookies Policy.