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Home » You searched for MTBF » Page 7

Search Results for: MTBF

by Mike Sondalini Leave a Comment

Useful Key Performance Indicators for Maintenance 

Useful Key Performance Indicators for Maintenance 

A useful Maintenance Key Performance Indicator (KPI) drives reliability growth while guiding your choices for improving maintenance effectiveness and efficiency. A useful maintenance KPI lets you identify the issues causing your maintenance effects and helps you select the right strategy to either support or correct the actions producing the results. It is important that when you select a range of maintenance KPI you pick those that let you improve both equipment reliability and maintenance performance and not simply tell you that you have problems in your business.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Fred Schenkelberg 3 Comments

5 Ways Your Reliability Metrics are Fooling You

5 Ways Your Reliability Metrics are Fooling You

We measure results. We measure profit, shipments, and reliability.

The measures or metrics help us determine if we’re meeting out goals if something bad or good is happening, if we need to alter our course.

We rely on metrics to guide our business decisions.

Sometimes, our metrics obscure, confuse or distort the very signals we’re trying to comprehend.

Here are five metric based mistakes I’ve seen in various organizations. Being aware of the limitations or faults with these examples may help you improve the metrics you use on a day to day basis. I don’t always have a better option for your particular situation, yet using a metric that helps you make poor decisions, generally isn’t acceptable.

If you know of a better way to employ similar measures, please add your thoughts to the comments section below. [Read more…]

Filed Under: Articles, NoMTBF Tagged With: Metrics

by Nancy Regan Leave a Comment

How to Set CBM Task Intervals

How to Set CBM Task Intervals

Understanding the P-F Interval

How do you determine the right interval for a Condition Based Maintenance (CBM) task? It all comes down to the P-F Interval—the time between when a Potential Failure Condition is detectable to when the failure occurs.

In this video, I break down how to set CBM task intervals correctly using a simple example. The Failure Mode is: “Filter clogs due to normal use.” I’ll explain that CBM task intervals aren’t based on Criticality, MTBF, or the Useful Life, but instead on how quickly failure occurs once a Potential Failure Condition is detectable.

Learn how to properly identify and set your CBM task intervals to keep your equipment running reliably

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Fred Schenkelberg 2 Comments

The Variety of Statistical Tools

The Variety of Statistical Tools

The Variety of Statistical Tools to Support Your Decision Making

My wife and I moved to a new home last year. We have yet to organize our tools.

The bedroom and kitchen are now organized. We, for the most part, can find the sweater or pan that we’re seeking.

No so for our tools in the shop. We have an assortment of hand tools for painting, home maintenance, yard work, and woodworking. In our previous home, we had the tools on pegboards, on shelves, in cabinets. We could find the right tool for the job at hand quickly. We’ve avoided the tool aisle at the hardware store recently, as we were sure we had the tool we need in the jumbled mess in our garage already. Still haven’t found it, though.

Have you noticed the number of statistical tools available? It’s like visiting a well-stocked tool store. There are basic tools like trend charting and advanced tools like proportional hazard models. Let’s explore the available tools a little so you can quickly find the right tool for the question or problem you are facing today.

[Read more…]

Filed Under: Articles, NoMTBF

by Hemant Urdhwareshe Leave a Comment

Extended Crow AMSAA Reliability Growth Model

Extended Crow AMSAA Reliability Growth Model

Dear friends, we are happy to release this video on relatively unknown subject of Extended Reliability Growth Model! Please watch our previous videos on the subject of Reliability Growth before watching this video.

Links are provided below:

Reliability Growth Introduction and Duane Model

Crow AMSAA Reliability Growth Model

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Christopher Jackson Leave a Comment

SOR 1081 Customer Requirements

SOR 1081 Customer Requirements

Customer Requirements

Abstract

Chris and Fred discuss customer requirements when it comes to reliability. How do we get this wrong?
ᐅ Play Episode

by Hemant Urdhwareshe Leave a Comment

Reliability Growth: Crow AMSAA Model with Application Case Study

Reliability Growth: Crow AMSAA Model with Application Case Study

Dear All, we are happy to release our 76th video on Crow AMSAA Model for Reliability Growth. We recommend viewers to watch the following videos before watching this video for better experience:

(1) Homogeneous Poisson Process (HPP) and Nonhomogeneous Poisson Process (NHPP)

(2) Reliability Growth Concepts and Duane Model with Illustration

We welcome your feedback!

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Hemant Urdhwareshe Leave a Comment

Homogeneous and Nonhomogeneous Poisson Process (HPP and NHPP) for repairable systems

Homogeneous and Nonhomogeneous Poisson Process (HPP and NHPP) for repairable systems

Dear friends, we are happy to release this 75th video of our technical channel ! In this video, Hemant Urdhwareshe explains the concepts of HPP and NHPP for repairable systems. The NHPP is foundation for Reliability Growth! Hemant is a Fellow of ASQ and is certified by ASQ as Six Sigma Master Black Belt (CMBB), Black Belt (CSSBB), Reliability Engineer (CRE), Quality Engineer (CQE) and Quality Manager (CMQ/OE).

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Fred Schenkelberg Leave a Comment

How to Judge a Reliability Book

How to Judge a Reliability Book

By it’s cover no doubt. The title and cover are important, this is true. When you judge a reliability book we often first see and evaluate the cover.

The author? Do you buy the book based on who wrote or edited it?

Do you have a quick scan or check for key features before you add the book to your library? I’m curious how you select a book to use a reference for your work. The books we read and use for work shape our work, thus it’s important to have the right works at our disposal. [Read more…]

Filed Under: Articles, NoMTBF

by nomtbf Leave a Comment

Two Ways to Think and Talk about Reliability

Two Ways to Think and Talk about Reliability

Neither includes using MTBF, btw.

And, I’m not thinking about the common language definition either.

Plus, I may have this all wrong. Here is the way I think about the reliability of something. More than ‘it should just work’ and different than ‘one can count on it to start’. When I ask someone how reliable a product is, this is what I mean.

By explaining my basic understanding we can compare notes. It is possible, quite possible, that I will learn something. As you may as well. Let’s see. [Read more…]

Filed Under: Articles, NoMTBF

by André-Michel Ferrari Leave a Comment

Reliability Engineering – It’s all about Models!

Reliability Engineering – It’s all about Models!

Definition of Reliability

The concept of Reliability is often misused, misunderstood, and misinterpreted. Reliability in its academic root, is defined as the probability that a system will perform its intended function in a specified mission time and within specific process conditions. So, it is in essence a probability.

The ageing variable is crucial in calculating the reliability of a system. Reliability is the Probability of Success. And 1 minus the Probability of Failure. In the equation below , the ageing variable is time (t).

$$ \displaystyle \large R\left(t\right) = 1 – F\left(t\right) \:\:\:\: (where \: F = Failure \: Probability) $$

Reliability engineering is based on building data models to predict future system performance accurately. Based on past performance records. The model is more or less precise depending on how many past records we have. The more data, the more precise the model. At the end of the day, a well defined model, even with a little data, is better than no model. At least we can proceed in the right direction. That is, make the best possible decision for our assets.

This article looks at a non exhaustive list of models in the Reliability Engineering realm.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

by nomtbf Leave a Comment

The Damage Done by Drenick’s Theorem

The Damage Done by Drenick’s Theorem

The Damage Done by Drenick’s Theorem

Have you ever wondered by we use the assumption of a constant failure rate? Or considered why we assume our system is ‘in the flat part of the curve [bathtub curve]’?

Where did this silliness first arise?

In part, I lay blame on Mil Hdbk 217 and parts count prediction practices. Yet, there is a theoretical support for the notion that for large, complex systems the overall system time to failure will approach an exponential distribution.

Thanks go to Wally Tubell Jr., a professor of systems engineering and test. He recently sent me his analysis of Drenick’s theorem and it’s connection to the notion of a flat section of a bathtub curve.

Wally did a little research and found the theorem lacking for practical use. I agree and will explain below. [Read more…]

Filed Under: Articles, NoMTBF

by Fred Schenkelberg Leave a Comment

Different Data Same Decision

Different Data Same Decision

Different Data Same Decision

Let say you have some time to failure data on your equipment. A common action is to calculate the MTBF. All well and good until you expect to make a meaningful decision based on the calculation.

Using just the mean of the data, the MTBF value is likely to provide you with a less-than-useful bit of information. Thus, your decision will be rather random or worthless.

Let’s explore just how this simple calculation of perfectly good data can mislead your decision-making. [Read more…]

Filed Under: Articles, NoMTBF

by Larry George 1 Comment

Reliability Estimation Efficiency? Without Lifetime Data?

Reliability Estimation Efficiency? Without Lifetime Data?

What is the efficiency of your reliability estimators and failure forecasts? Compare naïve forecasts: guess, AFR, MTBF, or times series extrapolations such as ARIMA, GMDH, and AI, vs. forecasts based on reliability estimators. With grouped lifetime data, the Kaplan-Meier estimator is statistically efficient, under a condition often ignored! With lifetime data you could use maximum likelihood estimators like Weibull or Kaplan-Meier from (a sample of?) grouped lifetimes. Without lifetime data you could estimate reliability from population ships and returns counts from data required by GAAP! This article compares efficiency and cost of forecasts based on alternative data and estimators.

[Read more…]

Filed Under: Articles, on Tools & Techniques, Progress in Field Reliability?

by Fred Schenkelberg 1 Comment

Are We Teaching Reliability All Wrong?

Are We Teaching Reliability All Wrong?

Let’s Demand Better Reliability Engineering Content

Teaching reliability occurs through textbooks, technical papers, peers, mentors, and courses. The many sources available tend to use MTBF as a primary vehicle to describe system reliability.

What has gone wrong with our education process? [Read more…]

Filed Under: Articles, NoMTBF

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