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on Maintenance Reliability

A listing in reverse chronological order of these article series:


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How Asset Management Impacts Your Happiness

How Asset Management Impacts Your Happiness

Have you worked in a company that says they want to be world class in reliability but won’t make investments in training their people or their reliability initiatives?

Have you seen companies who say safety is a value, but you see people pressured to work in an unsafe manner?

These are examples of misalignment and violates a concept in asset management.  In asset management, aligning decisions with the company’s purpose & objectives is how to get the most value out of your assets.

What does this have to do with my happiness?

I do agree that working for a company that says one thing but acts another way is frustrating and can impact your happiness (mostly through disengagement), but that’s not I want to talk about.

[Read more…]

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The Conscious Asset Framework – 4

The Conscious Asset Framework – 4

Putting the Framework to work – steps 3 and 4

By James Reyes-Picknell & Uri Wittenberg

3. Planning

It is vital to get Planning right, so it will take some time to execute. This is where some of the philosophies, concepts and tools, conveyed during the Awareness portion in concert with past knowledge and experiences, will help assemble the overall implementation project plan with all its pieces. It should consider cross-functional daily interaction between all areas in the organization vital to the successful operation of all business essentials. [Read more…]

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The Conscious Asset Framework – 3

The Conscious Asset Framework – 3

Putting the framework to work – steps 1 and 2

By: James Reyes-Picknell & Uri Wittenberg. The Four Sustainability Stages of the Conscious Asset Framework™ comprise 3 building blocks each. Each of these blocks will be reviewed and customized to fit each individual organization’s unique needs.

Let’s take a closer and more detailed look at each of the four stages and their elements. [Read more…]

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IoT’s Impact on CMMS Software

IoT’s Impact on CMMS Software

There’s no denying the power of the Internet of Things (IoT) on our everyday lives. Connected devices provide us with the convenience we’ve become so accustomed to. Take the Amazon Echo, for example. It’s much easier to ask Alexa to add an item to your grocery list than it is to write it down. But IoT technology doesn’t just impact consumers, it’s transforming the way companies do business. And integrating IoT with CMMS software opens up a world of new possibilities for maintenance management professionals.

It’s All About Data

The use of CMMS (computerized maintenance management systems) software to streamline maintenance operations and reduce costs has existed for many years. However, new capabilities within CMMS software have been realized thanks to IoT technology. Aside from convenience, the IoT provides greater reliability through its vast data connections. Going back to the Amazon Echo example, you can’t always rely on yourself to remember to bring a written grocery list with you to the store. But you can rely on a list generated by a cloud-based voice service and access it through your mobile device. Data stored within the cloud works to the same advantage for maintenance professionals—it gives them the ability to simplify and improve many tasks.

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My Struggle with Mental Health

My Struggle with Mental Health

I’ve had a nagging feeling that I needed to write about this topic for a while and I haven’t for fear of judgment.  In honor of a mental health campaign in Edmonton titled 11 of Us after the statistic that 11 Edmontonians that attempt or die by suicide each day) and my core values of honesty, impact and service, here it is, my struggle with mental health.

June 4th, 2010 – This day should have been the biggest moment in my life up to that point.  I walked across the stage and graduated from MIT.  Coincidentally, it was also my 22nd birthday.  I remember feeling void, questioning what’s next for me.  Up until recently, those feelings never left. [Read more…]

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Where to Draw the Line Between Maintenance & Physical Asset Management

Where to Draw the Line Between Maintenance & Physical Asset Management

Physical Asset Management has received a lot of attention in recent years within the asset intensive industries e.g. oil/gas, energy, utilities, process & manufacturing. On one hand, the release of PAS 55 & its subsequent follow-up by ISO 55000 has brought Physical Asset Management within limelight & on the other hand it has created an ambiguity for many Maintenance practitioners. [Read more…]

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The Conscious Asset Framework – 2

The Conscious Asset Framework – 2

Building a successful and sustained asset management program

Putting the Framework to Work

By: James Reyes-Picknell & Uri Wittenberg. In figure 2 below, it should be clear that The Conscious Asset Framework™ is general in nature. It is what we want to achieve but how do we get there?

Few of us are fans of cookie-cutter, one-size-fits-all, approaches and methodologies. They just don’t work without some sort of tailoring. Some consulting firms have rigid approaches and they won’t vary from them. Others claim to have no approach, but in reality most simply haven’t taken the time to articulate one. Most, including many “experts”, do use some guiding methodology or model even if they can’t (or won’t) describe it clearly. [Read more…]

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How Can CMMS Support Your Predictive Maintenance Efforts

How Can CMMS Support Your Predictive Maintenance Efforts

With industry statistics like the one from a joint study by the Wall Street Journal and Emerson, it’s no wonder that more manufacturers are looking for ways to proactively handle unplanned machine downtime. Among several issues discussed, the study states that unplanned downtime costs manufacturers about $50 billion per year. Furthermore, it mentions that outdated maintenance programs waste resources and potentially expose staff to higher safety risks.

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Preventive Maintenance Software Essential Functions

Preventive Maintenance Software Essential Functions

Preventive maintenance software can provide a number of benefits for organizations. From increasing labor productivity to extending equipment life, these benefits can significantly impact a company’s bottom line. However, outcomes of preventive maintenance software largely depend on the software program selected. Consider these essential functions when selecting preventive maintenance software:

Streamline Scheduled Maintenance

At the heart of any computerized maintenance management system (CMMS) is the ability to schedule preventive maintenance tasks. Since preventive maintenance is essentially planning ahead, a CMMS should allow you to create a maintenance schedule for each piece of equipment. Within each schedule, a complete set of required inspections and manufacturer’s guidelines should be adhered to. Comprehensive maintenance schedules help ensure all equipment operates in peak condition and helps prevent unplanned repairs.

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The Conscious Asset Framework – 1

The Conscious Asset Framework – 1

Building a successful and sustained asset management program

Part 1 – setting up the framework

By: James Reyes-Picknell & Uri Wittenberg. Many companies struggle with improvement efforts of all sorts. The ISO standards on Asset Management have sparked a great deal of interest that goes beyond just the maintenance and engineering communities.

CFOs understand the potential benefits of good asset care and good life cycle asset decisions – they want the financial performance, improved revenues from dependable production capacity, reductions in CAPEX and OPEX from higher reliability, increased standardization and design for maintainability as well as operability. [Read more…]

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New Technologies but Old Operating Context

New Technologies but Old Operating Context

With the growing trend of Internet of Things (IoT), Artificial Intelligence (AI) and Data Science in Industrial Asset Management domain; I just wonder whether the Plant Engineers will still be keeping tab on the ‘Operating Context’ of their assets to extract real value from these revolutionary technologies or will just rush like lemmings to adopt them. [Read more…]