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Home » Blog

by Perry Parendo Leave a Comment

Modeling in Chaotic Environments

Modeling in Chaotic Environments

Design of Experiments is a great approach for confident modeling of systems. It does have limitations. What are the limits? How can those be dealt with? How important is it for practical systems? [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Gina Tabasso Leave a Comment

Why Don’t They Care?

Why Don’t They Care?

by Alan Ross

“Why don’t they care?”

“About what?”

“About electrical system reliability?”

“Who says they don’t care?”

“You do. Quite often, as a matter of fact.” [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by James Kovacevic Leave a Comment

The Moving Target of Excellence

Why the End of the Maintenance & Reliability Journey Is Never Over

dartboard target aim goal achievement concept

I am often asked, what is the benchmark for a particular KPI.  At first, I would quickly answer the target from the SMRP Best Practices Guide.   Depending on the organization and the maturity, I would either see their faces light up or see them shut down.   If they shut down, what momentum was present, quickly vanished.  If they were meeting the target (and the KPI and supporting data checked out), the momentum would fade a bit, as they were hitting the target.

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by Bryan Christiansen Leave a Comment

How to Streamline Emergency Maintenance with a CMMS

How to Streamline Emergency Maintenance with a CMMS

Emergency maintenance is the maintenance required when an asset suffers an unexpected functional failure. Typically, such failures can halt production lines and disrupt business operations until fixed.

Emergencies almost always happen without prior warning, and hence emergency maintenance is not one that can be preemptively scheduled – but it can definitely be planned for and efforts made to reduce its business impact when they do occur.

[Read more…]

Filed Under: Articles, CMMS and Reliability, on Maintenance Reliability Tagged With: CMMS

by James Reyes-Picknell 2 Comments

Myth Busting 12: CMMS is the Silver Bullet

Myth Busting 12: CMMS is the Silver Bullet

Technology provides us with some fantastic tools to help us work better, smarter, faster and more efficiently. BUT, it doesn’t help us think any better. We can actually get too dependent on it and our thinking is weakened. If you don’t believe that, just watch what happens when you try to buy something and the computerized cash register goes down. Can they actually take payment? And if you use cash, can the clerk make proper change without looking at the cash register to tell them how much to give you. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Prima Donnas and Ivory Towers – Conveniently Avoiding Risks

Prima Donnas and Ivory Towers – Conveniently Avoiding Risks

Guest Post by Malcolm Peart (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

We rely upon skilled, able and talented individuals to assist in the successful delivery projects and improve businesses.  They are gifted in their niche areas of expertise and without their stellar performances, where would we be?  They are akin to the Prima Donna of an operatic performance and they are respected for their superior skills and ability.  But when respect turns to reverence the lesser mortals around them may flail in the wake of the rising star. Such reverence may well inflate egos and a “Prima Donna” in the derogatory sense of the term may well emerge.  As their egos grow their belief in their own abilities increases and they begin to ignore reality, make facts fit their needs, and take refuge in an ivory tower from where they may look down from on-high with their heads shrouded in the clouds of sanctimony. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Ray Harkins Leave a Comment

The Concentration Diagram: From Cholera to Quality

The Concentration Diagram: From Cholera to Quality

Metropolises in 2020, like New York and Shanghai, disconcertingly resembled London in 1831, in that a strange new disease passed through the population leaving in its wake confusion, grief and death. 2020 was beginning of Covid-19; 1831, Cholera. [Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Perry Parendo Leave a Comment

Online Meeting Efficiency

Online Meeting Efficiency

Many organizations are using online meetings. With work from home being so popular, this is an important area to improve. How can they be used to be more effective? How can a leader make the most of the meeting, and the features available? Which options are best for a given situation? [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by James Kovacevic Leave a Comment

Operating at Peak Inherent Capability

Why You Cannot Operate Above the Inherent Capability Sustainably

I recently had the opportunity to teach a Body of Knowledge course, which was full of great questions from the students. One of the questions was about inherent vs. actual availability. This had me thinking about the choice that organizations make on how they choose to run their business and more importantly, their resources.

There are many times when a resource is operated at Peak Inherent capability, with the intention of getting the most out of the resource. while this is a good practice, many organizations try to operate the resource at greater than the inherent capability of the resource. So, what does this do to the resource? Well, it could mean short-term financial gains, achieving the schedule, or if done for a sustained period of time, it could be detrimental to the resource.

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Stop doing too much maintenance

Stop doing too much maintenance

Even if you have excellent planning and scheduling, you may still experience excessive downtime. Some consultants will promise that you’ll save a great deal of money with good P&S simply because planned and scheduled work is less expensive to execute. They are partially right too! But that’s only part of the picture. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Disruption Rules

Disruption Rules

This has been one of the most disruptive week ins recent memory [late January 2020] – at the individual, country, and global levels.   I’ll go through a couple of these events. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Gina Tabasso Leave a Comment

I really hate this… really.

I really hate this… really.

by Alan Ross

So this this a heck of a way to start a blog on reliability, with a picture and video link to what a catastrophic failure of a transformer looks like. If you’ve been in this industry for any length of time you have probably seen it. It is a mess. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by Perry Parendo Leave a Comment

Design Validation

Design Validation

When approaching design validation, what can make us increase our success rate? This video hits highlights of how we approach validation. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by James Kovacevic Leave a Comment

Understanding the SMRP Body of Knowledge

If you have been in maintenance or reliability for a period time, there is little doubt that you haven’t heard about the SMRP Body of Knowledge yet. The SMRP body of knowledge is more than just a document that outline of topics related to maintenance & reliability. It is a framework in which the CMRP exam is based on and can be used as a framework to improve your facility’s performance.

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Leaving a Positive and Indelible Mark

Leaving a Positive and Indelible Mark

Guest Post by Joseph Paris (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

As we get older, it’s interesting what we recall from our youth and the impact it had upon us – even if we didn’t know it at the time.  For me, I was blessed with having several teachers who supported me and influenced me a great deal. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

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