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Home » Blog

by Greg Hutchins Leave a Comment

Project Ain’t Broke: Don’t Fix It: But Are You Maintaining It?

Project Ain’t Broke: Don’t Fix It: But Are You Maintaining It?

Guest Post by Malcolm Peart (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Projects go wrong and in our binary world projects either succeed or fail.  There is a plethora of articles, opinions and reasons for such success and failure but why, and how, is this possible when we have more and more ‘qualified’ project managers?

When a project is still moving or hasn’t fallen apart it may be categorised as “it ain’t broke” and optimistic project managers may conclude “no need to fix it“.  However, we all know that preventive maintenance will allow for successful operation and minimise breakdowns and avoid trouble, “a stitch in time saves nine“. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Perry Parendo Leave a Comment

Numerical Optimization

Numerical Optimization

What is numerical optimization? What are the limits of the approach? It can be used while trying to obtain robust design, but constraints need to be understood. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Doug Plucknette Leave a Comment

Inspired By Art to Learn a Trade – Lieutenant John Grieco RFD

Inspired By Art to Learn a Trade – Lieutenant John Grieco RFD

Nearly 10 years ago, on an early morning trip to Rochester, New York’s Public Market, my wife and I walked by an old quonset hut where I could see an artist was using a cutting torch to heat and shape a piece of metal. With his back to the street, the light emanating from the torch outlined his body in a flashing smoke-filled halo. While I focused on this image, my wife Leslie was eyeing up the Artists’ work that was proudly displayed outside his shop.

“He does nice work, we should stop on our way out of the market and look around.”

That day would be the first of many trips we would make to the Lasting Art shop.

John Grieco is a Firefighter, Business Owner and Artist from Rochester, NY. If you live in the Rochester area or for that matter, anywhere in Western, New York, you have seen some of John’s amazing metal work. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by James Kovacevic Leave a Comment

Linking Failure Codes To A Proactive Maintenance Strategy

Using Failure Data to Drive Sustainable Improvements

If you are lucky enough to have good failure data history in your CMMS, you are one of the few.  But even if you have the data, can you use it to make a difference to your organization?  Obviously, the data can be used to perform certain reliability engineering analyses, but what can those without reliability engineering experience do with the data?

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by Greg Hutchins Leave a Comment

SCRM VUCA

SCRM VUCA

Just think of all the changes occurring in your organization. New regulations. Changing customers with new product preferences. New competitive product offerings. New technologies. New branding. New business platforms. New business models. Compressed lifecycles. Change is no longer gradual. Change is rapid and abrupt.

Supply Chain Risk Management (SCRM) is being able to adapt to disruptive changes occurring in supply chains, management, and even all professions (quality, engineering, supply management, etc.). As well, we believe general management is evolving into risk management.

A few years ago, we believed competitiveness was the supply chain paradigm buster.  We even wrote in Supply Management Strategies: 

“Capitalism, competitiveness, dot.com profitability, and innovation are today’s paradigm busters. They are what drive today’s New Economy. Capitalism is triumphant in almost every activity in every corner of the world. National boundaries are disappearing as goods and services move freely. Competitiveness and innovation are continually destroying the current business paradigm. Just as a business feels it has found its niche and understands what is going on, supply management and sourcing rules change again.” [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Perry Parendo Leave a Comment

Winning Championships or winning games

Winning Championships or winning games

Tom Izzo has often talked about the difference between winning games and winning championships. Observing him, I believe I understand his comment better now. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Fred Schenkelberg Leave a Comment

The Importance of a Reliability Engineering Community

The Importance of a Reliability Engineering Community

Years ago I was a part of a reliability engineering community and I had not met more than two or three members. This was before the internet and was using a new-fangled system called an email list.

At the time, it filled the role of helping me understand the many facets of reliability engineering. It helped me answer questions and allowed me to help others as well.

My desire is to help create more such communities that can help you and your organization improve the discussion concerning reliability. Let’s explore exactly how to make this work. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Greg Hutchins Leave a Comment

The Antidote to VUCA is OODA

The Antidote to VUCA is OODA

Guest Post by Joseph Paris (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

The date is September 15, 2008.  The crisis in subprime mortgages had been going on for a little over a year.  It was triggered in the last half of 2006 when house prices began to fall as the housing bubble in the United States burst.  This caused those who had taken NINJA (No Income, No Job, or Assets) loans to buy their home, with the expectation that prices were going to increase five per-cent year on year forever, to default.  This accelerated the decline in home prices which, in turn, accelerated the number of defaults – a financial and economic death spiral had formed.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Fred Schenkelberg Leave a Comment

Calculating the Probability of a Sample Containing Bad Parts

Calculating the Probability of a Sample Containing Bad Parts

Received a question from a reader this morning that will make a nice tutorial.

A box contains 27 black and 3 red balls.  A random sample of 5 balls is drawn without replacement.  What is the probability that the sample contains one red ball?

So here’s my thinking and two ways to solve this problem. Instead of red and black balls in an urn type problem, which is pretty abstract, let’s say we know 3 bad parts are in a bin of 30 total parts.

[Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability Tagged With: Hypergeometric distribution, Statistics distributions and functions

by Fred Schenkelberg Leave a Comment

What Should I Learn as a Reliability Engineer?

What Should I Learn as a Reliability Engineer?

Ran across this question the other day from someone just starting in the role of reliability engineer. I wasn’t smart enough to ask this question when I started in the field, yet looking back I’m sure to have found the list of what one should learn and apply daunting. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Perry Parendo Leave a Comment

Field issue resolved – DOE Case Study

Field issue resolved – DOE Case Study

Have you considered understanding your design better to eliminate service calls? An example of an organization that did this – powerful results. “Return to original factory settings and call back if that does not resolve it.” No calls for years! [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Doug Plucknette Leave a Comment

From Millwright To World-Class Manufacturing – Kirk Wolfinger

From Millwright To World-Class Manufacturing – Kirk Wolfinger

I’ve always been proud to say that the first customer I provided RCM training and consulting for was Whirlpool in Findlay, Ohio.

Having just presented at SMRP’s annual conference in Denver, Colorado, I received an e-mail from Kirk Wolfinger who at the time was Whirlpools’ Maintenance Manager. Kirk wanted to know if I could come to Findlay and help his team get started in Reliability Centered Maintenance.
I was that one phone call that gave me the courage to leave Eastman Kodak and start my own company. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Greg Hutchins Leave a Comment

Status of ERM in the U.S. Federal Government

Status of ERM in the U.S. Federal Government

Guest Post by James Kline (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

In 2015 the Office of Management and Budget (OMB) issued Circular A-123.  It requires all federal agencies to implement Enterprise Risk Management (ERM). ERM is a methodology which allows an organization to, in a systematic manner, identify, prioritize and reduce the adverse impact of risks events, such as fraud, cyber-attacks, mismanagement, and natural disasters, that could prevent the organization from accomplishing its mission and objectives.

For the past several years federal agencies have been surveyed to determine the extent of the ERM implementation. This article reviews the results of the past four years. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Fred Schenkelberg Leave a Comment

An Introduction to the Cause and Effect Diagram

An Introduction to the Cause and Effect Diagram

Also called the Ishikawa or fishbone diagram, the cause and effect diagram is a graphical tool that enables a team to identify, categorize, and examine possible causes related to an issue. The intent is to expose the most likely root causes for further investigation.

This diagram is part of a complex failure analysis process when there are many potential causes for the problem or condition. Similar to a brainstorm session about the problem, this graphical tool provides a bit of structure and may prompt additional potential causes.

The Ishikawa diagram is one of the seven basic tools of quality control. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management

by Carl S. Carlson 4 Comments

Parameter Diagram and FMEA

Parameter Diagram and FMEA

When creating a robust design, there is probably no more important consideration than identifying the correct parameters and associated values. A robust design is insensitive to anticipated variation and P-Diagram visually shows the relationship between what the system is designed to do, the anticipated noises the system will encounter and the correct parameters to achieve the desired outcome. P-Diagram  can be an essential input to FMEA.

“Concern for man and his fate must always form the chief interest of all technical endeavors. Never forget this in the midst of your diagrams and equations.” Albert Einstein

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

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