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Home » Blog

by Greg Hutchins Leave a Comment

Lessons Learned: Seldom Remembered: Soon Forgotten

Lessons Learned: Seldom Remembered: Soon Forgotten

Lessons Learned: Seldom Remembered: Soon Forgotten

Guest Post by Malcolm Peart (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Something on the Project goes wrong and is fixed – “Let’s put this down for lessons learned” goes the management mantra.  But was this experience just a failing that should not have happened in the first place and relearning a previously taught, but now forgotten, ‘lesson’?

If we don’t learn then the same mistakes will be made and possible opportunities will be missed and, as Edmund Burke the 18th Century Irish Statesman said, “Those who don’t know history are destined to repeat it“.  But why do we forget our lessons?  Abe Lincoln said “Lessons not learned in blood are soon forgotten” reflecting that loss in some form such as money, property, or reputation, not necessarily blood, is needed to ensure that memory is ingrained and can be recalled.

Lessons that are remembered after the fact tend to add insult to injury; when you’re up to your neck in alligators you then remember that distant lesson about draining the swamp! [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

6 Secrets of Trouble-free Lubrication Success

6 Secrets of Trouble-free Lubrication Success

6 Secrets of Trouble-free Lubrication Success

Grease and oil are the key lubricants used throughout industry to reduce friction between metal parts. Lubricants can only reduce friction if their immediate environment sustains their lubricating properties. Once the operating conditions are known a suitable lubricant with the right properties can be used. When the lubricant is in place it is necessary to maintain the environment and the machine to the specified design standards and protect it from changes to the design conditions. There are six key factors to address for trouble- free life where grease or oil lubrication is used on machinery. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Robert Allen Leave a Comment

What is Design for Assembly?

What is Design for Assembly?

In previous articles we covered design for six sigma and design for lean.  Now let’s take a look at Design for Assembly.  We’ll do this by following the Design for Six Sigma (DFSS) thought process, and add design for assembly (DFA) subtopics as follows:

[Read more…]

Filed Under: Articles, on Leadership & Career, Product Development and Process Improvement Tagged With: Design for Assembly (DFA)

by Adam Bahret Leave a Comment

TIG review

TIG review

As a reliability guy I love seeing how stuff works.  Was recently given an opportunity to mess around and compare a new product to it’s siblings in a field I love, welding. I recently provided some input on an article release by Superiorglove about types of insulation and heat conduction. Superiorglove is a glove manufacturer that makes about every type of glove you could imagine, many are really impressive industrial applications gloves. I like how much they get into the science of it. In our discussions I used an example of how my TIG welding gloves protect against conductive and radiative types of heat transfer.  They informed me that they had a TIG welding glove line and would love if I would review four of their models.   I happily accepted because I love to weld, check out how things work and …free gloves.

[Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Christopher Jackson Leave a Comment

Engineering Reports Need to Be Like Bad Movies – Give The Ending Away At The Start

I am frequently asked to review engineering reports and documents. And I am continually baffled with how many engineers want to ‘take their reader on a journey’ as opposed to getting to the main point. These engineers write documents where you have to read every single word to work out what they are trying to say. But having a final reveal is never a good thing in any technical document. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Carl S. Carlson Leave a Comment

Milestone Achieved!

Inside FMEA has Achieved its First Milestone!

This article culminates the first major milestone in the Inside FMEA series of articles: the “FMEA Fundamentals Series.” The next series is called: “FMEA Preparation Series.”

“Remember to celebrate milestones as you prepare for the road ahead.” Nelson Mandela

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Perry Parendo Leave a Comment

Interpreting Design of Experiments

Interpreting Design of Experiments

How do you interpret a DOE? With a few principles it becomes easier to understand. Very important to consider the intangibles. It is not a pure mathematical problem. It is critical because this is where the value from the testing shows up! [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Doug Plucknette Leave a Comment

Discipline

Discipline

Discipline, look it up in the dictionary and you will find the following definition; the practice of training people to obey rules or a code of behavior, using punishment to correct disobedience.

People tend to get nervous when the word Discipline pops up at the top of a presentation. Truth is there are several definitions to this word. As an example, Discipline is also a branch of knowledge one studies in higher education. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Greg Hutchins Leave a Comment

City Risk Index and ERM

City Risk Index and ERM

Guest Post by James Kline (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Recently, Lloyd’s of London in conjunction with the University of Cambridge Center for Risk Studies, published the results of their global risk analysis.  Lloyd’s document is entitled “Lloyd’s City Risk Index: Executive Summary”.  Cambridge has entitled theirs “Cambridge Global Risk Outlook 2017”.   This is their second risk assessment.  The first was published in 2004.

The index is a ten-year projection based on twenty-two threats to 300 hundred of the world’s leading cities.  The 300 cities account for half of the world’s Gross Domestic Product (GDP).  This piece discusses the results of the study and its implication for the application of Enterprise Risk Management (ERM). [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

The Big Bang — Starting and Stopping Equipment Under Load

The Big Bang — Starting and Stopping Equipment Under Load

The Big Bang – starting and stopping equipment under load. When a machine starts-up its parts move from zero speed to operating speed in a short time (the reverse when stopping). During this short period the biggest forces that the machine experiences act on its components. If during the start-up or slow-down the product or process loads are added to the machines own self-loads the forces acting on the machine’s parts are horribly magnified. If these impulse forces exceed the machine’s design allowance, or cause gradual fatigue, then the stressed parts will shatter without warning. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Adam Bahret Leave a Comment

Flying Back in Time

Flying Back in Time

I had the unbelievable pleasure of piloting a retired 1953 T-34 Air Force plane.  The plane is owned by a friend and it has recently undergone a full restoration.  A few year ago this model was grounded by the FAA due to an unusual issue.  After the investigation the fleet was cleared to fly and the root cause was ruled as “mis-use.”  Something many of use may not consider enough when creating our own products.

[Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Dennis Craggs Leave a Comment

Telematics Data – State Analysis

Telematics Data – State Analysis

Introduction

A state variable is a parameter that is categorized into a countable number of defined states. Examples would include transmission gear states, PRNDL positions, ignition switch states, and others. Sometimes continuous variable, like pedal positions, may be binned into discrete states to be displayed as a histogram.  State  change timing is unpredictable since vehicle operation is highly variable. A way to deal with this data is Markov Analysis.

[Read more…]

Filed Under: Articles, Big Data & Analytics, on Tools & Techniques

by Perry Parendo Leave a Comment

A Tool to Assist in the Process of Understanding a System

A Tool to Assist in the Process of Understanding a System

We have promoted this definition for Design of Experiments for a long time. This video provides the background of what each phrase is important. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by James Kovacevic Leave a Comment

Standardize Your Maintenance and Reliability Program

Standardize Your Maintenance and Reliability Program

Utilizing Recognized Standards in Your Maintenance & Reliability Program

Imagine being able to easily share information across sites or even organizations.  Or how about utilizing a risk management framework that is recognized and agreed upon by all in the organization. Benchmarking made easy?  Standards enable this. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by Greg Hutchins Leave a Comment

What Happened to General Electric?

What Happened to General Electric?

General Electric (GE) for many years was the go-to company for competitiveness, efficiency, and innovation. General Electric’s  tagline was ‘Imagination at work.’

GE more recently has had a number of troubles.  GE’s profitability tanked. GE is selling many of its assets and divisions. GE was also taken off the Dow after 110 years. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

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