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Home » Blog

by Fred Schenkelberg 18 Comments

How About Weibull Instead of MTBF?

How About Weibull Instead of MTBF?

What About Weibull? Can I Use it Instead of MTBF?

This was a follow-up question in a recent discussion with Alaa concerning using a metric other than MTBF.

The term ‘Weibull’ in some ways has become a synonym for reliability. Weibull analysis = life data (or reliability) analysis. The Weibull distribution has the capability to describe a changing failure rate, which is lacking when using just MTBF. Yet, is it suitable to use ‘Weibull’ as a metric? [Read more…]

Filed Under: Articles, Data, NoMTBF Tagged With: Statistics distributions and functions

by Greg Hutchins Leave a Comment

The Link Between Agile and Agility

The Link Between Agile and Agility

Guest Post by Howard Wiener (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

In the previous article in this series, we discussed the difference between Agile and business agility and how Agile 2 addresses some of the omissions and failings of traditional Agile.  Both Agile and Agile 2 focus on accelerating digital development; however, the benefits of any Agile approach can be obviated if it is not implemented within an agile management structure.  Addressing execution issues, as Agile 2 does, will not be sufficient by itself to get you where you need to go. 

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety Tagged With: Agile product development

by Mike Sondalini 1 Comment

Design for Reliability by using Design-out Maintenance to get High Reliability Equipment

Design for Reliability by using Design-out Maintenance to get High Reliability Equipment

Design-out maintenance is a root cause failure elimination category where the solution is to design for reliability and intentionally create highly reliable equipment through an engineering design change.

—

I am a design engineer and am considering plant improvement as a more proactive activity for our department. Being in design I am interested in design-out maintenance solutions and the role they play in maintenance cost reduction. Particularly where design out solutions are used for failure elimination.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Hemant Urdhwareshe Leave a Comment

Hazard Rate and Related Concepts in Reliability Engineering

Hazard Rate and Related Concepts in Reliability Engineering

In this video, Hemant Urdhwareshe explains concept of hazard rate which is very important in reliability engineering and also in insurance business! The video will be useful to all those who want to understand this basic concept. It will be also be useful to all those who wish to prepare for ASQ Certified Reliability Engineer (CRE) exam.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Statistics distributions and functions

by Nancy Regan Leave a Comment

Do you want to bring your own goals alive…?

Do you want to bring your own goals alive…?

After 23 years, I finally figured out that achieving our own personal and professional goals is similar to how we achieve our Reliability goals. Crush the Obstacles and Bring Your Goals Alive. Watch to find out more…

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by JD Solomon Leave a Comment

FINESSE Fishbone: The F Stands for Frame

FINESSE Fishbone: The F Stands for Frame

The F in the FINESSE fishbone diagram stands for Frame. Effective communication requires systems thinking. That’s the good news for most technical professionals – you do not need to be perfect but only need the cause-and-effect bones of FINESSE to work together. These are three tips to help you develop the frame.

Use “The Greatest Fear”

Focusing on your greatest fear is an alternative way to frame a problem. Framing the problem is also the first step in effective communication using the FINESSE approach for problems with high levels of complexity and uncertainty. [Read more…]

Filed Under: Articles, Communicating with FINESSE, on Systems Thinking Tagged With: effective communication, FINESSE, Fishbone diagram, Frame, System thinking

by Fred Schenkelberg Leave a Comment

Use Lognormal Distribution

Use Lognormal Distribution

The lognormal distribution has two parameters, μ and σ. These are not the same as mean and standard deviation, which is the subject of another post, yet they describe the distribution, including the reliability function.

$$ \displaystyle R(t)=1-\Phi \left( \frac{\ln (t)-\mu }{\sigma } \right)$$

Where Φ is the standard normal cumulative distribution function, and t is time. [Read more…]

Filed Under: Articles, NoMTBF Tagged With: Lognormal Distribution

by Greg Hutchins Leave a Comment

Great Communications are Essential for Business Prosperity

Great Communications are Essential for Business Prosperity

Guest Post by Bill Pomfret (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

The last few years have proven the risk landscape is dynamic and evolving. And while an organization focuses on responding to one crisis, another is almost always lurking in the shadows—from COVID variants and severe weather to supply chain, and civil unrest and cybercrime. In fact, you could even find yourself in the dark – literally.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety Tagged With: communication

by Mike Sondalini Leave a Comment

 Getting the Utmost Value from your Maintenance Audit, Maintenance Review and Maintenance Report 

 Getting the Utmost Value from your Maintenance Audit, Maintenance Review and Maintenance Report 

 Is your Maintenance at 100% performance in delivering all the six business purposes shown in Figure 1? 

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Ramesh Gulati Leave a Comment

Maintenance and Reliability Best Practices: Maintainability

Maintenance and Reliability Best Practices: Maintainability

Lets talk about Maintainability!

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Hemant Urdhwareshe Leave a Comment

Poisson Distribution and its Application using Formula, Tables and Excel

Poisson Distribution and its Application using Formula, Tables and Excel

In this video, Hemant Urdhwareshe explains applicability of Poisson Distribution along with its application examples. Solutions to application examples are illustrated using basic formula, tables of Poisson Distribution and also Microsoft Excel. Hemant also explains the mean and standard deviation of Poisson Distribution. The video will be useful to all those who want to learn basics of Poisson Distribution and prepare for ASQ Certification Exams such as Certified Quality Engineer (CQE), Certified Reliability Engineer (CRE), Six Sigma Black or Green Belt (CSSBB or CSSGB).

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Statistics distributions and functions

by JD Solomon Leave a Comment

Systems Thinking and a Better Way to Develop Business Presentations

Systems Thinking and a Better Way to Develop Business Presentations

Most technical professionals find themselves bogged down by inefficient presentation preparation methods that result in information overload and diluted messaging. We need a better way. Business presentations are critical in conveying strategic visions, securing stakeholder buy-in, and driving decision-making. Improving the presentation development process results in increased productivity, cost savings, more effective communication, and better work-life balance. This article explores innovative strategies to streamline the development of business presentations. [Read more…]

Filed Under: Articles, Communicating with FINESSE, on Systems Thinking Tagged With: accessibility, business presentations, presentations

by Greg Hutchins Leave a Comment

Five Technology Trends in Manufacturing: Are You On Board?

Five Technology Trends in Manufacturing: Are You On Board?

Guest Post by Daniel Burrus (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Corporations that create in this world facilitate so many integral pieces to contemporary life by way of manufacturing. Manufacturing is quite literally a backbone to so many other industries, generating components for medical devices, automobiles, electronics, and machinery that keeps everything progressing forward. All of these components frequently need to be replaced, or more often upgraded thanks to new innovations that create new capabilities and in turn create new needs. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

Fix a 50,000 Dollar per Year Problem for 2.54 using ACE 3T 

Fix a 50,000 Dollar per Year Problem for 2.54 using ACE 3T 

 ACE 3T analysis is a new problem inquiry tool that lets you find simple answers to difficult problems. It does not ask you to use Lean process assessment tools or apply Six Sigma statistical analysis. You only need to use your eyes and a spread sheet to explore the details that expose the simple options to solve your problem. 

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

Is RCM too Difficult to Implement?

Is RCM too Difficult to Implement?

Absolutely not. This is one of the biggest misconceptions of the RCM process. Discover why it is often wrongly believed that RCM is too difficult to implement.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability Tagged With: Reliability Centered Maintenance (RCM)

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