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Home » Blog

by John Kreucher Leave a Comment

Validation Testing – Right Parts on the Right Tests

Validation Testing – Right Parts on the Right Tests

As you begin design validation (DV) and product validation (PV) testing you are entering the more formal phase of a test program.  Usually, you are working to internal and/or customer test specs with timelines that are critical and little margin for error.  If you’ve conducted adequate design verification testing and given your parts a chance to fail on test exposures that are similar to those your product will see in the field, you have reason to expect to be successful in validation [see previous article outlining accelerated test methods: Expect to Pass Validation].

[Read more…]

Filed Under: Articles, on Product Reliability, Product Validation

by Greg Hutchins Leave a Comment

Becoming a Risk Manager

Becoming a Risk Manager

Guest Post by Andrew Sheves (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Becoming a risk manager can seem to be more art than science. There’s not a clear pathway from degree to junior risk manager to senior risk manager to CRO (Chief Risk Officer) in the same way that you can chart the progress from freshly minted CPA (Certified Public Accountant) to head of Ernst & Young. (Financial risk management is the exception here as there is usually a clear path there.)

So why is the risk manager career path fuzzy compared to other professions?

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

Testing and Proving Plant Wellness Way Enterprise Asset

Testing and Proving Plant Wellness Way Enterprise Asset

Management at Industrial and Manufacturing Sites

Full of new, powerful solutions, the Plant Wellness Way EAM methodology ensures operations and companies get to world class equipment reliability

Let a Plant Wellness Way EAM System-of-Reliability halve your Annual Maintenance Costs

People investigating the Plant Wellness Way enterprise asset management (PWW EAM) methodology want to know exactly what happens when they use it, especially how the analysis and implementation will be done in their own operation. A PWW EAM System-of-Reliability brings you three massive business advantages:

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Nancy Regan Leave a Comment

Are you managing YOUR most valuable asset properly (or at all)?

Are you managing YOUR most valuable asset properly (or at all)?

The most valuable advice John Moubray ever gave me applies to everyone no matter who you are, what you do, or where you’re from. It took me twenty years, but I finally got it. 

When John gave me this gift, he simply made two statements.

Here they are: I don’t own a television. I won’t allow one in my house.

Simple – yet VERY complex. 

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Sanjeev Saraf Leave a Comment

Is Your Emergency Response Plan Satisfactory?

Is Your Emergency Response Plan Satisfactory?

A chemical facility is mandated to have an emergency response plan by OSHA PSM and EPA RMP. An accident in the plant, a hurricane, and a potential terrorist attack are a few scenarios that mandate emergency response and planning. However, there is a vast difference between having an emergency plan and having a plan that works.

Read the remainder of the article to find out if your facility’s emergency plan is an effective one.

[Read more…]

Filed Under: Articles, on Risk & Safety, Operational Risk Process Safety

by Robert (Bob) J. Latino Leave a Comment

Can you be Proactive in a Reactive Environment?

Can you be Proactive in a Reactive Environment?

Guest post by Ken Latino

If you are like most people who work in a manufacturing or process plant, you have a plan for your day when you arrive in the morning. As soon as you walk through the gate, you are hit with the equipment failures from the night before. You immediately spring into action to help find parts, drawings, millwrights, fitters and anything else needed to get the equipment repaired as quickly as possible. Once that is underway you are told to compile that urgent report for corporate that is needed immediately. And who can forget the countless meetings that must have your attendance. The next thing you know, it is 7:00 PM and you have done nothing from the plan you had for your day. Sound familiar?

[Read more…]

Filed Under: Articles, on Systems Thinking, The RCA

by James Reyes-Picknell Leave a Comment

One Place for all of your Data!

One Place for all of your Data!

Here’s a video of a discussion event that was organized by UpKeep. Asset Operations Management (AOM) unites maintenance, operations, and reliability data to help teams make important business decisions, with full visibility across the entire life cycle of maintenance, asset management, and operations.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins Leave a Comment

What is a Risk Manager?

What is a Risk Manager?

Guest Post by Andrew Sheves (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Googling ‘what is a risk manager?’ will get you variations on ‘it’s the person who manages that organization’s risks,’ which is a pretty weak answer. It’s certainly not enough to help anyone who’s just starting in the role to understand what they’re supposed to do. Similarly, if someone’s thinking about this as a career, we need a bit more.

So here’s a more detailed answer.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

Workplace Safety Culture Changes when You Embed ACE 3T OHS Standards in Your Work Procedures

Workplace Safety Culture Changes when You Embed ACE 3T OHS Standards in Your Work Procedures

Design your safety system with the workplace safety culture and safety practices you want

Use the ACE 3T culture change technique to design, teach and adopt the best safety culture into your organization

Here’s a workplace safety culture change fact we’ve known about for a long time. This quote from G. J. Hofstede in his book, Cultures and Organisations, explains a lot about how you create the right workplace safety culture.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Sanjeev Saraf Leave a Comment

Top Five Challenges For Process Safety

Top Five Challenges For Process Safety

Process Safety has evolved significantly since the introduction of PSM in 1992. Here are top five challenges facing the process safety community today.

[Read more…]

Filed Under: Articles, on Risk & Safety, Operational Risk Process Safety

by Karl Burnett Leave a Comment

1702 Corrosion and Wear in Mine Water Pumps

1702 Corrosion and Wear in Mine Water Pumps

Thomas Savery patented a steam-powered pump in 1698. This was an important but imperfect step in the early development of steam engines. Savery’s pump was intended for dewatering mines, but it was more practical for other applications. Savery demonstrated the pump to the Royal Society of London in 1699. YouTube hosts several 3D animations and working scale models that are very interesting.

[Read more…]

Filed Under: Articles, History of Maintenance Management, on Maintenance Reliability

by Michael Pfeifer, Ph.D., P.E. 2 Comments

Residual Stresses in Metals

Residual Stresses in Metals

When designing components consider fatigue or stress corrosion cracking. It’s important to be cognizant of the residual stresses in the component. Understanding residual pressure and its sources is important when making decisions about a component’s shape, features, alloy, and fabrication process.

Fatigue and stress corrosion cracking require the presence of tensile stresses on a component. When residual presures are tensile they add to the applied tensile pressure, reducing the life of a component. In fact, components sometimes fail due to stress corrosion cracking when residual stress is the only source of tensile stress.

[Read more…]

Filed Under: Articles, Metals Engineering and Product Reliability, on Product Reliability

by John Kreucher Leave a Comment

Expect to Pass Validation using Accelerated Tests

Expect to Pass Validation using Accelerated Tests

Product Validation Testing is a critical and expensive endeavor.  The part build process must align with the latest prototype process (for Design Validation (DV)) or production process (for Product Validation (PV)) and be fully documented for posterity.  Depending on the product and application, the validation test plan consists of a battery of tests, some of which are lengthy – often six months or more.  Because of this, DV and PV test plans are invariably on the critical path for a customer program.  Test failures that require fixing the design and repeating DV or PV jeopardize project timing and company profits.  Further, they jeopardize the customer program along with your company’s reputation.

[Read more…]

Filed Under: Articles, on Product Reliability, Product Validation

by Greg Hutchins 3 Comments

Nomad at Last

Nomad at Last

Guest Post by Joseph Paris (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

It’s January 2020.  I have just made a pitch to the corporate big-wigs for a way to reduce their real-estate costs (premises including rent and utilities), their corporate travel costs, even their carbon footprint using the latest telephony and collaborative applications.  I postulate that they will even see an increase in productivity while improving their employee’s work-life balance; no more one-hour commutes each way.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

How Mother Nature and Father Time Creates Reliability and Availability in the Universe

How Mother Nature and Father Time Creates Reliability and Availability in the Universe

Mother Nature And Father Time have together built well. What they have left behind lasts a long time without failure. Humans can run for 100 years with very little maintenance. Trees can run for thousands of years without maintenance. There are lessons for us to take and apply. The life on our world shows us how to achieve truly outstanding reliability and availability. Do you want a thing to last 20 years trouble-free all its life, maybe 50 years without a problem? By looking at what the Mother Nature And Father Time left behind you will find the answers.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

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