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Home » Articles » on Product Reliability » Page 11

on Product Reliability

A listing in reverse chronological order of articles by:



  • Kirk Grey — Accelerated Reliability series

  • Les Warrington — Achieving the Benefits of Reliability series

  • Adam Bahret — Apex Ridge series

  • Michael Pfeifer — Metals Engineering and Product Reliability series

  • Fred Schenkelberg — Musings on Reliability and Maintenance series

  • Arthur Hart — Reliability Engineering Insights series

  • Chris Jackson — Reliability in Emerging Technology series

by Christopher Jackson Leave a Comment

The Root Cause of a Failure is Always a Decision

The Root Cause of a Failure is Always a Decision

We often get sucked into drawn-out conversations (or heated debates) about the ‘true’ meaning of words. Especially when it comes to sports. Was James Harden (a basketball player) in the ‘act of shooting’ when he was fouled? It matters – because if the answer is ‘yes’ he gets up to three free throws. So what does the ‘act of shooting’ mean and who decides it? There will be endless debate over beers about what this means. Perhaps largely dependent on which team you support.

At the end of the day, it usually doesn’t matter. You can debate it as much as you want, but the referees have already decided what happened on the court. It is done. It is over. You can disagree with them. But nothing changes the score. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology Tagged With: Root Cause Analysis (RCA)

by Christopher Jackson Leave a Comment

‘Artificial deep machine learning intelligence’ is never your first option

‘Artificial deep machine learning intelligence’ is never your first option

When I was working at a university, I was involved in a conversation with a representative of an energy company. He was having all manners of problems with a valve. It was failing too often. He wanted us to look at what we could do in terms of optimizing the preventive maintenance (PM) or servicing regime to hopefully fix these problems. But … there was a catch.

He had heard about ‘deep learning’ and ‘artificial intelligence’ from another university. And he wanted some of it. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Fred Schenkelberg Leave a Comment

Help Your Team Make Better Reliability Decisions

Help Your Team Make Better Reliability Decisions

While in the US Army many years ago, I took command of an artillery battery. My first day included sitting down with my boss, the battalion commander. I’ve used the advice he gave me every day since.

He said that I needed to make decisions. It’s great when they are good decisions, you can learn from decisions that don’t work out well. He also said the only thing not allowed is not making a decision.

I learned that decision-making is a process and that I could get better at it with practice and feedback, and I did. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Christopher Jackson 2 Comments

Manufacturing notes – what is Statistical Process Control (SPC)?

Manufacturing notes – what is Statistical Process Control (SPC)?

If you have ever been involved in manufacturing or quality-related conversations, you may have heard of ‘Statistical Process Control’ or SPC. And if you Google SPC you will find a bunch of ‘textbooky’ definitions which are likely going to make you run away and never think of it again.

But you shouldn’t. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology Tagged With: Statistical Process Control (SPC)

by Christopher Jackson Leave a Comment

Business lessons from the European Super League atrocity

Business lessons from the European Super League atrocity

Good business isn’t knowing the cost of everything and the value of nothing

(Association) football (or ‘soccer’ in some countries) is the world’s most popular sport. Most professional leagues (especially in Europe) have different tiers of competition where the bottom performers of one tier are ‘relegated’ to the next tier down at the end of each season, while the top performers of each tier are ‘promoted’ to the next tier up. This means that any club could feasibly work its way to the top tier of every league. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Fred Schenkelberg Leave a Comment

Resilience, Resolve, and Reliable Products

Resilience, Resolve, and Reliable Products

The essence of creating a reliable product involves making informed decisions. Informed related to the implications of the various options on reliability performance. Yet, these decisions, made nearly every day during the early stages of a product’s lifecycle are fraught with uncertainty.

There is an approach that instead of making perfect decisions every time, we instead focus on making decisions that allow us and others to learn the necessary information to then make better decisions. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Christopher Jackson 2 Comments

Relational contracting – a breath of fresh air or something that has always been blowing in the wind?

Relational contracting – a breath of fresh air or something that has always been blowing in the wind?

a breath of fresh air or something that has always been blowing in the wind?

Let’s just say you owned a house with a garden so big that you need someone to look after it for you. So, you find a professional gardener. And (because you have just graduated from a contract management course), you ask your gardener to sign a ‘traditional contract.’

A ‘traditional contract’ means (at least in this post) a contract with hundreds of clauses supposed to cover every possible future scenario. Do you host garden parties and want your gardener to spend 8 hours on your garden in the preceding week? There needs to be a clause for that. What happens if the gardener is sick? What happens if you don’t want the gardener in your garden between 2pm and 4 pm on Tuesdays because you have clarinet practice? What happens if your clarinet practice changes? What if you have 3 feet of snow? What flowers do you want planted in the spring? Our ‘traditional contract’ needs clauses for every scenario. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Christopher Jackson 2 Comments

How do I set up my reliability engineering career?

How do I set up my reliability engineering career?

One of the enduring beauties and mysteries of reliability engineering is that there is no straight forward definition of who a reliability engineer is. Proactive, successful organizations, employ reliability engineers in many different and tailored ways. Reactive, ‘barely solvent’ organizations use reliability engineers as over-qualified auditors, expected to clap system configurations through design review gates as quickly and quietly as possible.

So what does this mean for you and your reliability engineering career? Are you in a position now that you are not entirely happy with? Are you in an industry on a downward trend … meaning that sooner or later you need to move to a greener pasture? Or do you want to become a better version of yourself and feel more valued than you currently do? [Read more…]

Filed Under: Articles, Career, on Product Reliability, Reliability in Emerging Technology

by Christopher Jackson Leave a Comment

5 reasons you need to do reliability allocation (and 1 reason you don’t)

5 reasons you need to do reliability allocation (and 1 reason you don’t)

One of the more overlooked elements of leadership is explained direction. This is where leaders take the time to describe (in a tailored, personal way) to everyone how their individual efforts directly contribute to organizational success.

The leader of course first needs to have a clear idea of what success and a strategy to get there (otherwise how can they know how you or I are an important part of getting there?) People appreciate when leaders explain to them how their HR, design review, testing and quality assurance efforts directly create value. This helps motivate, measuring achievement and all sorts of other good stuff. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Fred Schenkelberg Leave a Comment

The Culture of Design for Reliability

The Culture of Design for Reliability

The way we think and act concerning creating a reliable product or system defines the reliability culture of an origination. I trust your organization doesn’t complete the design then ask the reliability folks to ‘add the reliability element’ or ‘test to prove it’s reliable enough’.

Another ineffective approach is to perform many reliability-related tasks, like a design FMEA, HALT, ALT, derating, margin and environmental testing, life testing, demonstration testing, etc More is not better. If the focus is just doing the list of tasks, with little information acted upon, then this approach is little more than a waste of resources.

So, what is it that makes a wonderful design for reliability program? It’s not expecting the reliability team to do it on their own, nor is it checking off a long list of tasks. It is the focus across the organization, inside and outside the design and development team, that each decision made has an impact on reliability performance. As such, the work of the DfR program is to enable each decision to be well informed concerning the potential impact to reliability involved with the pending decision. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Christopher Jackson 1 Comment

Do you ‘want’ something … or just ‘like the idea of it?’

Do you ‘want’ something … or just ‘like the idea of it?’

Let’s say that someone has decided they want to get better at something. Perhaps they want to lose weight. Perhaps they want to learn a language. Perhaps they want to learn to play the guitar.

The next thing they might do is find an expert who can help them. A personal trainer. A linguist. A music teacher. They then go and find their expert. But … in the very first meeting, they tell their expert:

‘Just so you know, I am NOT going to (1) stop eating hamburgers, (2) do homework or (3) practice playing.’ [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Fred Schenkelberg Leave a Comment

How One Person Can Change the Reliability Culture

How One Person Can Change the Reliability Culture

Nicholas W. Eyrich, Robert E. Quinn, and David P. Fessell published in the Harvard Business Review an article titled “How One Person Can Change the Conscience of an Organization”, dated December 27, 2019. In the article, they discuss how corporate transformations, while assumed to occur from the top-down, actually it is the middle managers and first-line supervisor that can make significant change happen.

They look at what it takes for one person to make a significant change within an organization. As reliability or quality professionals, we often have the opportunity to spot needed changes. It is then up to us to tackle those challenges to make the change happen. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Christopher Jackson 2 Comments

So it’s COTS – of course you demand that it be reliable!

So it’s COTS – of course you demand that it be reliable!

Well, we are going COTS, so there is no point creating (or demanding) reliability specifications for it.

Really?

I was just speaking to a couple of engineers – from different organizations – who were coincidentally struggling with the reliability of Commercial Off The Shelf (COTS) systems. COTS is a funny term. Big contractors, governmental organizations and militaries use the term ‘COTS’ a lot. But they tend to be the only ones who do. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology Tagged With: Supplier reliability

by Adam Bahret Leave a Comment

But does it meet our design specification?

But does it meet our design specification?

More often than we think, customers who aren’t even trying to Use Case 7 our products seem to end up doing so regardless.  That’s fine, it happens. However, it also tends to result in $1 billion + lawsuits that could have easily been avoided.

The big question is, who do YOU blame? I mean you, the person reading this article. When your team discovers a field failure root cause to be user error do you either:

  1. Investigate a way to minimize the likelihood of it happening again through design improvement or some other means?
  2. Mark the investigation as “bad customer” and move on?

[Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Christopher Jackson Leave a Comment

Creating an ad hoc reliability team that actually achieves something

Creating an ad hoc reliability team that actually achieves something

In one of my recent webinars on ‘reliability culture,’ I was asked a really good question. Someone (let’s call him ‘Tim’) asked me:

How do I get the most out of my ‘ad hoc’ reliability team?

Tim had recently created a ‘reliability team’ made up of people from different areas of his organization. These people were smart, qualified, but had non-reliability engineering day jobs. They weren’t qualified reliability engineers. They weren’t idiots. And they couldn’t devote all their time to reliability. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

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