Introduction to Design Review Based on Failure Modes

Abstract

Kirk, guest John Paschkewitz, and Fred discussing how DRBFM (Design Review Based on Failure Modes) was developed and how it is similar to FMEA (Failure Modes and Effect Analysis).
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How HALT and Degradation ALT Work Together

Abstract

Kirk, guest John Paschkewitz, and Fred discussing the differences and similarities in mechanical HALT testing of motors and degradation testing for wear out modes. Kirk discusses the use of PHM (Prognostics and Health Management) to measure and provide RUL (Remaining Useful Life) estimates during its application.
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More on Mechanical System HALT

Abstract

Kirk, guest John Paschkewitz, and Fred discussing some of the differences from electronics HALT in applications on mechanical components of a system for reliability development.
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A Couple Approaches to Managing Lessons Learned

Abstract

Kirk and Fred discussing the difficulty in getting to root cause of a component failures. In many cases a component failure is not due to a intrinsic failure mechanism in the component, but instead is due to a circuit application issue such as rapid voltage spikes or transients. They also discuss the issues with Li-ion battery failures in Samsung and Boeing leading to costly recalls and failures.
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Mechanical System HALT Hints and Tips

Abstract

Kirk and Fred discussing the process of HALT on mechanical systems. Many times the simplest and most straightforward of accelerated testing is to increase the number of expected use cycles such as on a mechanical hinge. They discuss how a failure may come from degradation, such as a squeaking door hinge, before it actually has a functional failure.
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Pinball Machine Reliability

Abstract

Kirk and Fred discussing the history of our and other SOR podcasts on the Accendo Reliability Website and the improvements and additions since we did the first SOR podcast.

Fred also asks about Kirk’s new book and interest in the recent revival of pinball and the reliability issues that they have.
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General Trends with Reliability Conferences

Abstract

Kirk and Fred discussing Kirk’s upcoming paper and presentation for the next IEEE ASTR Conference next month. They also discuss past and future of Reliability Engineering conferences including the ASTR conference and long running RAMS annual meeting.
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60% of Profits from Spares and Repairs

Abstract

Kirk and Fred discuss the situation when an organization has a business model that actively minimizes reliability.
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How to Specify Reliability to a Supplier

Abstract

Kirk and Fred discuss working with suppliers to obtain the desired reliability performance. It starts with how you specify reliability. It must include sufficient detail so your supplier understands your request.
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Organization Culture May Create Barriers to Reliability Improvement

Abstract

Kirk and Fred discuss how competing business priorities create obstacles to achieving desired reliability objectives. The culture of your organization may limit your ability as a reliability professional to do your job effectively.
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How to Prevent NDF Returns

Abstract

Kirk and Fred discuss what we can do during product development before shipping a product that will help reduce warranty returns that seem to have no identifiable failure mode.

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How to Address NDF Issues

Abstract

Kirk and Fred discuss how using environmental stress can help discover marginal operation failures and intermittent connections that are not detectable during bench testing and troubleshooting at ambient conditions.

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Not Sure Why Your Customer Says it Failed

Abstract

Kirk and Fred discuss the problem of products being returned because the customer claims it failed and yet when tested to verify or identify the failure mode, it seems to be working as it should.

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