
Overcomplicating Systems
Abstract
Greg and Fred discuss how to reduce complexity in life and work.
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Your Reliability Engineering Professional Development Site
by Greg Hutchins Leave a Comment
Greg and Fred discuss how to reduce complexity in life and work.
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by Dianna Deeney Leave a Comment
Communication challenges in engineering? Dianna Deeney interviews Dr. Meagan Pollock about improving communication and the workplace. They explore how improving communication within cross-functional teams involves active listening, continuous learning, and adapting communication styles to create a more inclusive and productive environment.
This interview is part of our series, “A Chat with Cross Functional Experts”.
Dr. Meagan Pollock began her career playing with light projection on tiny, microscopic mirrors as an engineer for Texas Instruments. Through her company, Engineer Inclusion and Engineered Organizations, she now utilizes metaphorical projectors and mirrors to shine a light on micro and macro social systems that, when adjusted, improve student and employee success in science, technology, engineering, and mathematics. A TEDx speaker, author, and a past recipient of the National Science Foundation Graduate Research Fellowship, Meagan holds a PhD in engineering education from Purdue University, an MS in electrical engineering from Texas Tech University, and a BS in computer science from Texas Woman’s University. As an engineer turned educator, Meagan focuses on helping others intentionally engineer inclusion® in education and the workforce.
Diversity Drives Better Outcomes: Diverse teams consistently demonstrate improved results, leading to better design, products, and market success. However, Dr. Pollock’s driving motivation extends beyond the business case, emphasizing the ethical imperative to create environments where everyone feels valued and can contribute their best.
High-Performing Teams Prioritize Communication: Dr. Pollock cites research from Ron Friedman (Insight 80/Harvard Business Review) revealing that high-performing teams consistently engage in communication-driven practices like bonding, authenticity, appreciation, collaboration, and proactive conflict resolution.
Communication Styles are Shaped by Diverse Factors: Individual communication styles are influenced by personality, culture, upbringing, education, and lived experiences. Recognizing these differences is crucial for effective communication within diverse teams.
The Role of AI in Communication: While AI tools can aid in refining written communication, Dr. Pollock cautions that human awareness and skill are still essential to address the nuances of high-context vs. low-context communication styles.
Continuous Growth and Expansion: Dr. Pollock encourages professionals to actively seek out opportunities for continuous learning and exposure to diverse viewpoints through conferences, podcasts, social media, and interactions with individuals from different backgrounds.
by Wim Vancauwenberghe Leave a Comment
In this episode of The Asset Performance Podcast, host Wim Vancauwenberghe speaks with AI and reliability engineering expert Tom Rombouts of I-care Group, on how AI can support rather than replace human expertise in maintenance. Rombouts explains “human-centric AI” as technology designed to work alongside people, enhancing human strengths like strategic vision, ethical judgment, and creativity. AI excels at analyzing large datasets to predict potential equipment failures, but the real value lies in combining AI’s analytical power with human insight for nuanced decision-making in maintenance and reliability.
Rombouts also addresses the challenges of AI adoption, stressing the need for cultural and organizational readiness to integrate AI effectively without overwhelming teams. Traditional methods like Failure Mode and Effects Analysis (FMEA) can be enhanced by AI, making them more dynamic and data-driven, while indispensable human skills in complex problem-solving, leadership, and change management remain essential. AI, he argues, should be seen as a partner that frees up human workers for strategic and value-driven tasks, helping companies achieve sustainable growth by harnessing the combined power of human and artificial intelligence.
by Akshay Athalye Leave a Comment
In this episode, I speak with Cameron Wight about the importance of enabling maintainers to understand the decision-making process behind the maintenance they perform and why it is important to write the work instructions to allow correct execution and capture the correct level of information. Cameron also shares his experience in the defense, maritime, and communication industries.
by Mike Konrad Leave a Comment
Today, I’m in Rosemont Illinois at SMTAI, Surface Mount Technology International. I’m in the Ultra-HDI Pavilion on the trade show floor. And what are we going to talk about here in the Ultra-HDI pavilion? Ultra high density interconnects, of course.
As the demand for smaller, faster, and more powerful devices grows, the need for innovative solutions in circuit design has never been greater. UHDI’s represent a significant leap forward, allowing for more connections in a smaller space, pushing the boundaries of what’s possible in electronic assemblies.
But what exactly are UHDI’s? Essentially, they refer to circuit boards with incredibly fine pitch interconnects, enabling higher functionality and complexity in much smaller form factors.
This breakthrough is transforming industries like consumer electronics, aerospace, automotive, and medical devices, where space, weight, and performance are critical factors.
In this episode, we’ll explore the advantages UHDI’s bring to the table, from increased design flexibility and performance to better thermal management. We’ll also discuss how UHDI’s are set to impact the assembly process. With tighter tolerances and more intricate layouts, UHDI assemblies will require new approaches to assembly, inspection, and reliability testing.
by Christopher Jackson Leave a Comment
Chris and Fred use the safe return of the Boeing Starliner … without the crew! What does this tell us about its safety and reliability?
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by Christopher Jackson Leave a Comment
Chris and Fred discuss the issues we often have with ‘habits.’ Habits can be good for us. But ‘bad habits’ are just that. Ever heard the excuse ‘but that’s the way we have always done it?’
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by Christopher Jackson Leave a Comment
Every industry has its own way of characterizing reliability metrics. For example, the ball bearing industry uses the metric ‘B_10’ to represent the time by which they expect 10 % of all ball bearings of a specific type to fail. Electronic component manufacturers use the term ‘Failures in Time’ of ‘FITs’ to describe the reliability of their products. But what is a FIT? And how can you use it to measure reliability? Did you know that many electronic manufacturers advertise ‘FIT values’ that imply a mean time to failure of over 1 000 years? If you are involved in electronic component reliability, then join us for this webinar!
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by Mike Konrad Leave a Comment
One of the most critical aspects of manufacturing high-reliability circuit assemblies is thermal profiling during the reflow process.
Whether you’re designing, engineering, or troubleshooting circuit assemblies, understanding how temperatures during the reflow process influences the quality and performance of your assemblies is essential.
In this episode, we’ll break down what thermal profiling is, why it’s important, and how it affects everything from solder joint integrity to component placement.
We’ll also explore the challenges and solutions involved in getting your thermal profile just right, ensuring your circuit assemblies are built to last in a competitive and demanding industry.
Will review thermal profiling best practices, common mistakes, and the various capabilities of thermal profilers.
by Dianna Deeney Leave a Comment
Dianna and Fred discuss design justice: what it means for engineers in industry.
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by Dianna Deeney Leave a Comment
Dianna and Fred discuss sources of uneasiness with AI and its use within industry.
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by Dianna Deeney Leave a Comment
There are myths of product development that Quality can help with.
In the previous Part 1, we talked about how we cannot treat the product development process like a manufacturing process. But, there are ways we can apply Quality to the product development process without doing this. Quality can help with early concept development, to evaluate data, and to manage teamwork.
Listen to this Part 2 as we continue to unpack Harvard Business Review’s “The Six Myths of Product Development” by Stefan Thomke and Donald Reinersten. We review the final three of the six myths in the article, revealing the misconceptions around timing development cycles, getting things right the first time, and adding many features.
Discover how quality thinking and systems approaches not only enhances collaboration but also improves user experience from the ground up. By integrating insights from the concept phase, teams can make more informed and strategic decisions throughout the development lifecycle.
by Christopher Jackson Leave a Comment
Chris and Fred discuss reliability engineering … and vacations/holidays! … how are we going to make this topic relevant …
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by Christopher Jackson Leave a Comment
Chris and Fred discuss how to calculate ‘confidence’ and other things regarding probability and statistics … particularly as it applies to reliability!
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by Fred Schenkelberg Leave a Comment
System or Operational Effectiveness is comprised of three elements. An early definition included capability, reliability, and availability. Another early definition included availability, dependability, and capability. In essence, can the system do what it’s supposed to do? Is it ready when needed? And is it able to work without failure long enough?
Let’s examine system effectiveness and its factors or elements in more detail. Then, examine an example or two so you can apply this concept to your situation.