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Home » Articles » CRE Preparation Notes » Page 2

CRE Preparation Notes

Prep notes for ASQ Certified Reliability Engineer exam ISSN 2165-8633

The CRE Preparation Notes series provides you with short practical tutorials on all the elements that make up the ASQ CRE body of knowledge. The articles provide introductory material, basics, how-tos, examples, and practical use guidance for the full range of reliability engineering concepts, terms, tools, and practices.

Keep your knowledge fresh by regularly reviewing topics and tools that make up reliability engineering.

Sign up for the CRE Preparation Notes email list for the new reliability engineering short tutorials.

- Improve your reliability engineering skills

- Learn about the wide range of tools available

- Enhance your resume with the ASQ CRE

You will find the most recent tutorials in reverse chronological order below.

by Fred Schenkelberg Leave a Comment

Creating a Dot Plot

Creating a Dot Plot

Graphs contain information and often tell a story. Our interpretation of the graphic can be aided or hindered by the design or style of the plot. Cleveland and McGill (1984) studied graphical perception and found the use of dot plots to aid viewers to understand the data’s message clearly.

The nature of a dot plot is like a bar chart, yet without the bars. Less ink, just a dot to indicate count or position along an axis permits conveying information simply. Due to its simplicity, it also permits adding additional information useful for comparisons or spotting trends, and more. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg Leave a Comment

Building and Using Pareto Charts

Building and Using Pareto Charts

You may have heard of the 80/20 rule. The idea is that 80% of the wealth is held by 20% of the population. As an Italian economist, Vilfredo Pareto made this observation that became generalized as the

Pareto Principle: 80% of outcomes are due to 20% of causes

For field returns, for example, we may surmise that 80% of the failures are due to 20% of the components, for example. This principle helps us to focus our work to reduce field failures by address the vital few causes that lead to the most, or most expensive, failures. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Data Collection and Use, Probability and Statistics for Reliability

by Fred Schenkelberg 1 Comment

Beware of the Type III Error

Beware of the Type III Error

There is a type of error when conducting statistical testing that is to work very hard to correctly answer the wrong question. This error occurs during the formation of the experiment.

Despite creating a perfect null and alternative hypothesis, sometimes we are investigating the wrong question. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg Leave a Comment

Sample Size for Hypothesis Testing of μ

Sample Size for Hypothesis Testing of μ

A common question when setting up a hypothesis test is concerning sample size. An example, might be: How many samples do we need to measure to determine the new process is better than the old one on average?

While this seems like a simple question, we need a bit of information before we can do the calculations. I’ve also found that the initial calculation is nearly always initiated a conversation concerning the balance of sample risks, the ability to detect a change of a certain size and the constraints concerning the number of samples. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg Leave a Comment

The Power of a Sample

The Power of a Sample

We use a sample to estimate a parameter from a population. Sometimes the sample just doesn’t have the ability to discern a change when it actually occurs.

In hypothesis testing, we establish a null and alternative hypothesis. We are setting up an experiment to determine if there is sufficient evidence that a process has changed in some way. The Type II Error, $-\beta-$ is a measure of the probability of not concluding the alternative hypothesis is true when in reality it is true.

The power, $-1-\beta-$, reflects the ability of the sample to correctly lead us to the conclusion that an actual change has occurred when in reality it actually has. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg Leave a Comment

Type I and Type II Errors When Sampling a Population

Type I and Type II Errors When Sampling a Population

In hypothesis testing, we set a null and alternative hypothesis. We are seeking evidence that the alternative hypothesis is true given the sample data. By using a sample from a population and not measuring every item in the population, we need to consider a couple of unwanted outcomes. Statisticians have named these unwanted results Type I and Type II Errors. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg 2 Comments

Single Sample Z-test Hypothesis Testing for Mean with Known Variance

Single Sample Z-test Hypothesis Testing for Mean with Known Variance

In the situation where you have a sample and would like to know if the population represented by the sample has a mean different than some specification, then this is the test for you. Oh, you also know, which is actually rather rare in practice, the actual variance of the population you drew the sample. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg 3 Comments

AND and OR Gate Probability Calculations

AND and OR Gate Probability Calculations

In system modeling and fault tree analysis (FTA) we use a set of similar calculations based on Boolean logic, the AND and OR gate probability calculations. Within FTA, the AND and OR gates are just two of many possible ways to model a system. Within system modeling, often reliability block diagrams (RBD) we model parallel and series elements of a system.

In order to do these basic calculations, we need to consider a few assumptions then proceed to the math.

[Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg Leave a Comment

The Risk Matrix as a Communication Tool

The Risk Matrix as a Communication Tool

Not all risks the same. Some are minor with little consequence, while others are not. Every organization or reliability program facings a plethora of risks and being able to communicate the range of identified risks is helped by using a risk matrix.

The risk matrix is a simple two-dimensional grid that lays out on one access the expected consequence of risk, from minor to catastrophic. The other axis has the likelihood or occurrence of the risk becoming realized, ranging from rare too certain.

The boxes within the grid then contain classifications ranging from low to extreme, which provide a prioritization to address the risk in some fashion. Low-risk items are those with rare occurrences and insignificant consequences. The other end of the spectrum are extreme risks that are almost certain to occur and have catastrophic results. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Risk Management

by Fred Schenkelberg 2 Comments

There Might be 50 Reasons to Use a Histogram (or Bar Chart)

There Might be 50 Reasons to Use a Histogram (or Bar Chart)

When confronted with a stack of data, do you think about creating a histogram, too? Just tallied the 50th measurement of a new process – just means it’s time to craft a histogram, right?

There isn’t another data analysis tool as versatile. A histogram (bar chart) can deal with count, categorical, and continuous data (technically, the first two graphs would be bar charts). It like a lot of data yet reveals secretes of even smaller sets. A histogram should be on your shortlist of most often graphing tools. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg Leave a Comment

Is a Professional Certification Worth It?

Is a Professional Certification Worth It?

The way we learn, prove our worth, and the nature of work are all changing. Professional societies are struggling to adjust to these changes. Universities and employers likewise are experimenting and exploring new ways to operate.

Over the past few months, I’ve received about a dozen inquiries on how to prepare for the ASQ Certified Reliability Engineer (CRE) exam in order to obtain the ASQ CRE certification. Many also asked if I had a course available. Thus, I decided to run a live course (learn more at the live course page – note: if you see this after the course start date we’ll have a sign up for those interested in future classes). [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes

by Fred Schenkelberg Leave a Comment

Using a Strip Chart

Using a Strip Chart

Sometimes we just need a simple plot of a few data points. When there is scant data a histogram or box plot just is not informative. This is a great use for a one dimensional scatter plot, dot plot, or a what is called a strip chart in R.

The basic idea is to see where the data lines along a line. For example, let say we have 20 times to first failure. A table of numbers is not all that helpful. We could explore using a cumulative distribution plot (Weibull analysis), yet it would be difficult to fit a distribution with so little data.

Let’s turn to a strip chart to get a look at the data. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg Leave a Comment

Building a Frequency Table

Building a Frequency Table

In a meeting the other day, the presenter was talking about a range of different failures for the product in question. She talked about each issue, a bit about the failure analysis, yet didn’t reveal which failures occurred more or less often.

She did provide a handout with a listing of the problems in order of the product field age and listing of the failure name (component or system involved). So, I grabbed a piece of paper to create a frequency table so I could quickly determine which problems occurred more often than others. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability Tagged With: Statistics non-parametric

by Fred Schenkelberg Leave a Comment

5 Steps to Create a Measles Chart

5 Steps to Create a Measles Chart

Measles Chart Basics

The clever Dr. John Snow mapped cholera cases during the epidemic of 1854 on a street map of the area. This type of mapping now called a measles chart, or defect location check sheet, or defect map, is useful when exploring the effect of location data.

The name measles chart may have come from the habit of using an image of drawing of a product and adding small red dots to signify defect locations.

[Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

by Fred Schenkelberg 1 Comment

Multi-voting: When More than One Vote is Better

Multi-voting: When More than One Vote is Better

In brainstorming, you may face a large number of unique ideas even after affinity diagraming. Multi-voting is a great tool to gain consensus on the top priority ideas with your team.

For less than 10 or so items we could use a rank ordering method, yet that method becomes cumbersome when there are a lot of items to prioritize. There are a couple of ways to conduct multiple-voting. Mastering this technique will help your team quickly focus on what is truly important. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management

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