Your Reliability Engineering Professional Development Site
If you’ve worked around the fields of reliability or quality for any length of time, you’ve certainly encountered and have likely assembled the humble yet mighty histogram. This specialized bar graph is one of the most common starting points for analyzing continuous data. It not only portrays the frequency of numerical data across its range of values, but also provides hints at the data’s underlying probability distribution. [Read more…]
Surprises happen anywhere and to anyone. In your operation, you can expect that regardless of your best efforts, some work will arise that must be done right away. Most would call these emergencies.
To me, an emergency is something that is or is about to have a MAJOR impact on: Safety (i.e.: injury or death), Environment (i.e.: a major incident that is likely to get you fined or shut down), or Production/service delivery (i.e.: irreparable impact on the bottom line in the financial reporting period). [Read more…]
While the push for remote working or work from home is efficient, there are some downsides that people need to be aware of. This video discusses certain advantages for in person situations. [Read more…]
A lot of people think about this one, but their actions reveal that this myth underlies what they are thinking.
Shutdowns are major undertakings performed when production is at a standstill (zero revenues) and because of the scale of the work being undertaken, costs are at a high point. There is a natural and well-justified desire to minimize the duration and frequency of shutdowns. [Read more…]
That popped out of me on Friday when talking to Susan Hobson. It came from a place of passion, purpose, meaning and self-worth. All of that has changed for me and we’re going to be bringing it to you. [Read more…]
Your facility asset and equipment are first and foremost a significant organizational investment. Performing routine maintenance on them is a key aspect of maintaining them in functioning order. Nothing will risk derailing production like an unexpected catastrophic failure of critical equipment – and one of the best ways to prevent that is to develop a robust routine maintenance strategy for your assets.
In last month’s article we discussed the most common FMEA mistakes and how to convert them into quality objectives. This month we will focus on how to audit FMEAs, using the FMEA quality objectives as a guideline.
“Twice and thrice over, as they say, good is it to repeat and review what is good.” Plato
Yes.
It doesn’t matter if you’re an executive at your company, if you’re a coach of a sports team or if you have an important role at your church. We are all leaders. [Read more…]
I’ve had a lot of responses from last week’s podcast about Fear-Based Leadership, specifically around the use of metrics. Metrics drive behavior and we, as leaders, need to be careful about what we’re measuring and how our people perceive our use of those metrics.
What do I mean? [Read more…]
My limited formal training about America’s Industrial Revolution came in tenth grade history class. And my few remaining recollections of my studies from that era include characters like James Watt and Alfred Nobel, and their inventions, the steam engine and dynamite. Oh, and how could I forget Eli Whitney and his cotton gin?
Now 40 years later, my interest in manufacturing has grown far beyond these elementary school lessons, and the Industrial Revolution continues to intrigue me. Yes, this era was rife with its inventors and their inventions. But the enduring gains from this era were the philosophies of manufacturing that transcended the specific inventions. [Read more…]
On last week’s webinar (released tomorrow on the Rob’s Reliability Project podcast feed), we spoke about using metrics & KPIs to understand where your company is on their maintenance & reliability journey. Metrics and KPIs are helpful but often, I see them used to discipline, to incent and, in the worst cases, to fire people. [Read more…]
As organizations engage virtual teams, they still need interactive training on certain topics. How can this be done with multiple locations? What about colleges, high schools and elementary schools? While details can vary depending on age, the tips provided come from years of academic and industrial training situations. Contact us to learn more to help for your specific situation. [Read more…]
Consider the following two targets:
Shooter #1 and Shooter #2 both fired 15 rounds into their respective targets. Who is the better marksman? [Read more…]
I found, while working at HP as a reliability engineer, that most managers of new products had little to no understanding of reliability concepts. They usually had the basic concept that reliability engineers should be brought into the project as the design was being finalized but had no clue what they would work on. [Read more…]
