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Home » Blog

by Adam Bahret Leave a Comment

Can modular subsystems improve reliability?

Can modular subsystems improve reliability?

Modular subsystems in a wheelhouse technology may or may not be a staple in your industry.  There are some industries where they are not a standard practice and there are industries where without them, you can’t be a competitor.  Of course there is everything in-between.

First let’s define what a modular subsystem is for this discussion.  A modular subsystem is an assembly that is designed to be integratable into multiple products.  For the automotive industry this could be a transmission.  Each car model a manufacturer makes does not have a unique transmission design.  There may be six transmission types that cover 20 car models.

[Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Carl S. Carlson 31 Comments

Understanding FMEA Occurrence Risk – Part 1

Understanding FMEA Occurrence Risk – Part 1

The Scale from Remote to Certain

Some FMEA teams associate occurrence ranking with Failure Mode; others associate it with Effect. Still others connect associate it with Cause? Which is correct? This article discusses occurrence risk, including examples, and answers this question.

“Reality is not always probable, or likely.”
Jorge Luis Borges

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Perry Parendo Leave a Comment

Achieving Innovation

Achieving Innovation

We want to be more innovative – but how?

Many companies talk about their desire for Innovation. Can Design of Experiments (DOE) help in that process? Each section below contains a 2-minute video to expand on the topic provided.

Too often, we manage on hope

How often do we hear a design or process development team express optimism – “We are almost there!” And how long does that same response continue without progress? The key is to decide when we have tried long enough using informal methods. Predictability and confidence are important to achieve project success.

[Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Doug Plucknette Leave a Comment

Should I Train a Good Facilitator or a Great One?

Should I Train a Good Facilitator or a Great One?

One of our customers who is thinking about setting up a RCM Blitz™ Facilitator training class recently asked me if I had a list of traits that all good RCM facilitators seem to have?  He also wanted to know the background experience a good facilitator would have and what are some the qualities we should look for in selecting these people?

As I was about to tell him I could e-mail a document I had created on how to select a good RCM Facilitator, an interesting thought came to mind.

Are you really looking for someone to become a good facilitator or would you really like them a great facilitator? [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Greg Hutchins Leave a Comment

Real World Volatility: Implications for Scenario Generation

Real World Volatility: Implications for Scenario Generation

Guest Post by Geary Sikich (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Introduction

In the risk-neutral world, all business and government continuity planning would be risk-balanced. However, in reality, risks, threats, hazards and their consequences change depending on an organizations exposure, sensitivities to impact and other factors.  For instance, a natural disaster, can occur without much warning and can have direct and indirect impact on an organization.  Complicating the Business Continuity Planners life is a simple fact, events have unforeseen consequences that can rarely be planned for.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini 2 Comments

Cooling Water Towers

Cooling Water Towers

A cooling water tower (CWT) is used to remove heat from incoming hot water and reduce it to a lower temperature. It does that by evaporating off some of the hot water. The evaporated water takes away the heat. Exactly the same process occurs when your body sweets to keep you cool. You cool off even faster if there is a breeze blowing.  [Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Ash Norton Leave a Comment

Hot Shot Rule

Hot Shot Rule

Improve your career and life with this ONE question!

The Hot Shot Rule is a way to be your own coach in seeing what is possible and what needs improving.

Basically, you ask yourself, “If a hot shot took over my job today, what is one thing they would think is unacceptable?” And then go address that one thing. [Read more…]

Filed Under: Articles, Engineering Leadership, on Leadership & Career

by Katie Switzer 2 Comments

Why Parents Make the Best Reliability Engineers

Why Parents Make the Best Reliability Engineers

I am a parent of two young children. As a result of my experiences as a mom, I feel that parents make great Reliability Engineers because there are so many shared skill sets. Please enjoy this lighthearted comparison to start your week out with a little humor.

First, I have to point out the development of a brand new Reliability Engineer requires the same skills of lubrication and vibration that the conception of a child requires. [Read more…]

Filed Under: Advanced Engineering Culture, Articles, on Leadership & Career Tagged With: Asset management, Reliability engineering

by Robert Allen Leave a Comment

What is Validation?

What is Validation?

Significant savings in product development costs can be realized with robust validation processes, starting with requirements validation.  Validation confirms the product meets customer needs for the products intended use, and answers the question “are we designing the right product?” The “right product” therefore starts with the “right” product requirements.  Even a product designed with detailed requirements, but incorrect specification limits, can be considered the “wrong product” (since the product would be rejected by the customer.) [Read more…]

Filed Under: Articles, on Leadership & Career, Product Development and Process Improvement Tagged With: Requirements

by Fred Schenkelberg Leave a Comment

The 2 Parameter Logistic Distribution 7 Formulas

The 2 Parameter Logistic Distribution 7 Formulas

This is part of a short series on the common life data distributions.

The Logistic distribution is univariate continuous distribution. This short article focuses on 7 formulas of the Logistic Distribution.

If you want to know more about fitting a set of data to a distribution, well that is in another article.

It has the essential formulas that you may find useful when answering specific questions. Knowing a distribution’s set of parameters does provide, along with the right formulas, a quick means to answer a wide range of reliability related questions. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability Tagged With: Statistics distributions and functions

by Adam Bahret 2 Comments

RAMS 2018: Reliability Goals in the Product Development Process

RAMS 2018:  Reliability Goals in the Product Development Process

I just came back from one of the best RAMS conferences I have attended (In my over 10 years of attending).  I was fortunate enough to present a paper on “Balancing Reliability Goals in the Product Development Process”.  The questions I received were great!  The higher level management of how reliability integrates into product programs is the next big advancement for our discipline.

-Adam

https://youtu.be/YPJBxwIJAi4

 

Filed Under: Apex Ridge, Articles, on Product Reliability

by Perry Parendo Leave a Comment

Overcoming Development Challenges

Overcoming Development Challenges

Many companies experience challenges during product development. Can Design of Experiments (DOE) help in that complicated set of activities? Each section below contains a 2-minute video to expand on the topic provided. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Doug Plucknette Leave a Comment

10 Things Your Reliability Engineers Can Do Today To Improve Reliability

10 Things Your Reliability Engineers Can Do Today To Improve Reliability

20 years ago, I began my first assignment as a Reliability Engineer at Eastman Kodak’s Photo Chemical facility in Rochester, New York. Now, I understand that I just lost several people who began reading this article by using the words “photo” and “chemical” in the same sentence, but 20 years ago, most photography was still a chemical process. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Robert Allen Leave a Comment

Design Optimization Using Value Equations

Design Optimization Using Value Equations

Quality Function Deployment (QFD) is an excellent tool to ensure linkage of customer needs to product requirements.  This article will provide a high-level overview on creating a ‘first-level’ QFD and how it can be used to guide design optimization.

(There are many additional features of QFD , however, and readers of this article are encouraged to research the methodology further.)

As stated above, we use the QFD matrix (similar to a cause-effect matrix) to ensure linkage of customer needs to product requirements using the critical thinking / questions as follows: [Read more…]

Filed Under: Articles, on Leadership & Career, Product Development and Process Improvement Tagged With: Critical to Quality, Customer and market analysis, Requirements

by Carl S. Carlson Leave a Comment

Note from “Inside FMEA” Author

As of the date of this note, the Inside FMEA series of articles has completed the “Introduction to FMEA Series,” and is nearly complete with the “FMEA Fundamentals Series.”

This year, Inside FMEA articles will continue on a monthly basis. Each article will be posted for readers on the 1st day of the month.

As soon as the “FMEA Fundamentals Series” is completed, articles will continue with the “FMEA Preparation Series,” followed by the “FMEA Facilitation Series” and the “FMEA Special Topics Series.”

Readers of my book, Effective FMEAs, will continue to find the content of the Inside FMEA articles consistent with the concepts in the book.

It is my sincere desire that each and every person who reads Inside FMEA articles will discover the articles enjoyable to read and experience improved success in FMEA applications. As I say to readers of my book, “best wishes for effective FMEAs.”

Carl S. Carlson

 

Filed Under: Articles, Inside FMEA, on Tools & Techniques

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