Every FMEA team needs to prioritize risk as part of the procedure. Why? Because companies or organizations have limited resources that must be focused on highest risk. The question becomes, by what method should we prioritize the risk identified in an FMEA?
FMEA Occurrence Risk- Insights and Advices
One of the more challenging aspects of FMEA is the subject of Occurrence. Part of every FMEA standard or procedure is the assessment of Occurrence based on an agreed-upon scale. Here are some pointers for when and how to use occurrence in an FMEA.
We’ll start with a definition. The Oxford English dictionary defines “occurrence” as “the fact or frequency of something happening.”
SOR 834 Reliability Assumptions
Reliability Assumptions
Abstract
Carl and Fred discussing the broad subject of assumptions, and how they impact reliability analysis and applications. When are assumptions good and when are they questionable?
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SOR 833 FMEA Occurrence Question
FMEA Occurrence Question
Abstract
Carl and Fred discussing a question received by an Inside FMEA reader on the subject of FMEA occurrence rating.
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FMEA Detection Risk: Insights and Advices
I am often asked about the application of detection in FMEAs. When and how to assess for the risk of detection can be confusing. Here are some pointers for when and how to use detection in an FMEA.
The Future of Reliability Engineering
As we celebrate the new year, I am republishing an article I wrote last year, titled “The Future of Reliability Engineering,” as part of the Inside FMEA series. This article applies equally well to FMEA, as you will see.
Sometime in 2023, I will write an article titled “The Future of FMEA.” But, first, I want to hear from readers. Please write me with your ideas on what should be included in the future of FMEA. You can reach me at Carl.Carlson@EffectiveFMEAs.com
Wishing everyone on Accendo Reliability a happy and healthy new year, and best wishes for high reliability and effective FMEAs!
The Future of Reliability Engineering
by Carl S. Carlson
“Destiny is no matter of chance. It is a matter of choice. It is not a thing to be waited for, it is a thing to be achieved.” – William Jennings Bryan
Reviewing AIAG / VDA FMEA Handbook
I am often asked for my opinion about the FMEA Handbook that was jointly published by AIAG and VDA in 2019. Here is a summary of my candid views on this handbook, excerpted from a presentation I gave at the 2019 Guangbin Yang Reliability Symposium.
SOR 810 Metrics and Games
SOR 809 The Value of Curiosity
The Value of Curiosity
Abstract
Carl and Fred discussing what brings enjoyment to one’s life and work, and how to explore and learn, with curiosity.
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Evaluating Facilitator Skills
How to Evaluate the Skills of a Facilitator?
Leading is about learning to be a facilitator – Ashif Shaikh
Ask yourself, when teams work very well together, what are the positive characteristics of the team leader? When teams are dysfunctional, and have poor outcomes, what skills of the leader need to be improved?
Let’s talk about facilitators
Giving proper feedback is a great way to help a colleague improve FMEA facilitation skills. Carefully listening to feedback from a colleague is an important way to improve one’s own FMEA facilitation skills. Both are aided by understanding and using facilitation quality objectives. [Read more…]
SOR 799 Changing Company Career Advice
Changing Company Career Advice
Abstract
Carl and Fred discussing advice for experienced engineers who are looking to change jobs or companies.
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SOR 798 Inside Company Career Advice
Inside Company Career Advice
Abstract
Carl and Fred talking about their experiences in their own careers and advices for others in developing and taking advantage of career opportunities within a company.
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Getting to Consensus
Getting to Consensus with the FMEA Team
“A genuine leader is not a searcher for consensus but a molder of consensus.”
Martin Luther King
One of the challenges for any team leader is bringing the team together and agreeing on decisions and actions going forward.
Consensus building is the best practice for all of the FMEA team decisions. This means the FMEA team takes the time to understand all sides of an issue and finds a solution or determines a course of action that is supported by all team members. Facilitating is a consensual activity.
Pugh Analysis and FMEA
“Once you make a decision, the universe conspires to make it happen.” – Ralph Waldo Emerson
There are times when an FMEA facilitator has difficulty arriving at consensus with the FMEA team. This sometimes happens when there are two or more competing ideas or solutions and members of the team feel strongly about their personal idea or solution. One tool that can be used to solve this problem is called Pugh Analysis, a type of decision matrix.
SOR 783 A Facilitator’s Role
A Facilitator’s Role
Abstract
Carl and Fred discussing the essence of a facilitator’s role in leading meetings and reliability methods. This role is discussed from the viewpoint of reliability applications.
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