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Home » Blog

by Steven Wachs Leave a Comment

How can an OC Curve be Used to Manage the Risk of Undetected Special Causes?

How can an OC Curve be Used to Manage the Risk of Undetected Special Causes?

When applied properly, SPC provides manufacturers a proven method to increase profitability and achieve a deeper understanding of their processes..  Additionally, SPC can prevent problems—saving companies money that would have been lost in scrap, rework, warranty, litigation, and market share decline.  A key factor in obtaining these SPC benefits is the proper deployment of control charts.  Correctly designed control charts identify significant changes to a process.  These can be changes that are still within specification, but are statistically different than where the process was previously running.  By identifying the changes, personnel can determine what caused the change and potentially improve the process or prevent the production of inferior products.   [Read more…]

Filed Under: Articles, Integral Concepts, on Tools & Techniques

by George Williams Leave a Comment

How to Create Reorder Point analysis in Excel

How to Create Reorder Point analysis in Excel

We will create a reorder point analysis file from scratch with simple CMMS data as our starting point. Learn how to create a file which will update automatically each time CMMS data is updated.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Larry George Leave a Comment

User Manual for Credible Reliability Prediction

User Manual for Credible Reliability Prediction

The ASQ Reliability Division (RD), copyrighted the 2003 monograph “Credible Reliability Prediction” (CRP) but lost all copies circa 2014. I pestered the RD to let me republish CRP, because people asked “How do I make credible reliability predictions?” Copyright reversion to authors is accepted practice when a publisher no longer supports a document. 

[Read more…]

Filed Under: Articles, on Tools & Techniques, Progress in Field Reliability?

by Doug Lehr Leave a Comment

Factors of Safety and Load Factors

Factors of Safety and Load Factors

The new deepwater expansion joint design meets company requirements for factors of safety but cannot comply with ASME Section VIII load factors. How does the OEM engineering manager proceed? 

[Read more…]

Filed Under: Articles, Equipment Risk and Reliability in Downhole Applications, on Risk & Safety

by Christopher Jackson Leave a Comment

Reliability happens when you become impatient and selfish

Reliability happens when you become impatient and selfish

I often start teaching my reliability engineering courses … by focusing on other reliability engineering courses. Why? Because they exemplify what is wrong with how most ‘reliability experts’ go about convincing others to take reliability seriously.

A typical reliability engineering course will start with images of disaster. A Chernobyl here. A Fukushima there. A crashed airplane. The Tacoma Narrows Bridge. Lots of other atrocities that happen when we don’t do reliability engineering properly.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Robert (Bob) J. Latino Leave a Comment

Anatomy of a ‘Failure’

Anatomy of a ‘Failure’

Where does ‘failure’ come from? Why do some things not go as we planned? When bad things happen, at that time, it can be chaotic and appear very complex. Often, in hindsight (when the urgency has faded), we find that good people made bad decisions at that time. Most of the time such failures were not complicated and we find that most likely, anyone else put in the same position, would have made the same decision. So why do things not always go as planned?

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

by James Kovacevic Leave a Comment

The 7 Steps to Proper Machinery Alignment

How to Ensure Your Assets are Installed to Prevent Premature Failure

How many times has an asset been installed or commissioned, only to have it fail in a few days or months when it should have lasted even longer?  If you look at the study by Nowlan & Heap, they have found that only 11% of failures are age related, so when is happening with these assets?  The answer… comes down to poor installation practices.
[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by Alex Williams Leave a Comment

Invest in Food Manufacturing CMMS

Invest in Food Manufacturing CMMS

From demonstrating compliance and ensuring safety to maintaining assets and increasing productivity, food manufacturing maintenance managers have their work cut out for them. Thankfully, computerized maintenance management software (CMMS) can streamline processes and improve maintenance operations for the food manufacturing industry. Read on to learn how food manufacturing CMMS software can significantly benefit your organization.

[Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: CMMS

by Greg Hutchins Leave a Comment

Take a Risk and Acquire Skills for Future Work

Take a Risk and Acquire Skills for Future Work

Guest Post by John Ayers (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Today, there is a lot of attention and discussion regarding future work. How will new technology impacts jobs? What will it look like? What jobs will be eliminated? What will the future jobs look like? How should I prepare?

It is difficult to identify with any accuracy what jobs will be eliminated and what new jobs will be available. My advice is to focus on skills. What skills will help ensure job security in the future?  This is the real question.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by James Reyes-Picknell Leave a Comment

Uptime Insights – 4 – Basic Care

Uptime Insights – 4 – Basic Care

Like the human body, our plant and mobile equipment will break down if it’s not looked after. If we exercise and push ourselves harder, we gain strength. Unlike our biological bodies that can self-repair, our physical plants and mobile equipment do NOT strengthen if we overload them.  Yes, they will tolerate some abuse but not for long. Machinery, unlike biological organisms, can not recover from damage on its own. It needs a bit of basic care. Basic care is all about taking care of our physical assets so they continue to do what we need them to do. Take care of their fluids (e.g.: oils, coolants), keep them from running hot (e.g.: clean heat transfer surfaces like cooling fins), and keep them free of contaminants that damage their insides (e.g.: keep moisture and dirt out). In the “Uptime Pyramid of Excellence,” the pinnacle is “Choosing Excellence”. That choice implies an active application of all of the model’s components. It’s a journey, not a destination.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Steven Wachs Leave a Comment

Conducting the Experiment

Conducting the Experiment

In this week’s article entry, we discuss some guidelines for conducting an experiment.  As we discussed in an earlier post, planning the study is critical for a successful outcome.  A good plan makes the conduct of the study straightforward.

Below are some key aspects of conducting the study: [Read more…]

Filed Under: Articles, Integral Concepts, on Tools & Techniques

by George Williams Leave a Comment

Loss Analysis

Loss Analysis

A brief discussion on plant loss analysis by George Williams.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Larry George 2 Comments

Credible Reliability Prediction?

Credible Reliability Prediction?

ASQ Reliability Division published “Credible Reliability Prediction” (CRP) in 2003. Harold Williams, Reliability Division monograph series editor, wrote, “[CRP] …delineates statistical methods that effectively extend MTBF prediction to complex, redundant, dependent, standby, and life-limited systems… This is the first text that describes a credible method of making age-specific reliability predictions…. This monograph presents insights and information inspired by real applications and [still] not covered in contemporary reliability textbooks.” 

[Read more…]

Filed Under: Articles, on Tools & Techniques, Progress in Field Reliability?

by Christopher Jackson Leave a Comment

Words (like ‘failure’) are important. But not as important as leadership.

Words (like ‘failure’) are important. But not as important as leadership.

I (like most of us) try to keep learning about stuff. And this includes (on occasion) listening to guys like Simon Sinek who has made a name for himself as an inspirational speaker and author. I learn a lot from some of his stuff. Most people like Simon are skilled at simplifying fundamentally ‘good’ ideas and principles into really simple messages that are easy to break through our sometimes cluttered brains. 

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Robert (Bob) J. Latino Leave a Comment

Error: Is it a Cause or an Outcome?

Error: Is it a Cause or an Outcome?

Trick question, it’s neither!

When we hear people use the term ‘error’ it is normally associated with being the cause of some type of bad outcome. We hear it all the time with airline accidents where they conclude ‘pilot error’.

‘Error’ is neither the cause nor the undesirable outcome! Let’s see why.

Is the only type of error a ‘human error’? I struggled to think of an ‘error’ that is not a human error, so I asked if others could think of something else. I would like to thank Dr. Peter Elias who commented that errors can occur in biologic processes, such as RNA and DNA replication or messaging. He also cited non-human animals make errors all the time as well.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

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