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Home » Blog

by Greg Hutchins Leave a Comment

Career Long Lessons From a Once in a Lifetime Disruption

Career Long Lessons From a Once in a Lifetime Disruption

Guest Post by Daniel Burrus (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

For some, the post-coronavirus “new normal” is a frightening concept that rattles their status quo, while others are taking this moment to seize new opportunities afforded to us by a global disruption, as COVID-19 has proven to be. The fact of the matter is that aforementioned opportunity is available to all of us, whether our “new normal” is unbearably difficult or extremely simple.

You may be asking yourself: How is that possible?

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Nancy Regan Leave a Comment

Does this make…?

Does this make…?

Does this make sense to you 👇🏻?

On my way to Boston to visit my sister yesterday, two Reliability Moments smacked me in the face.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Dennis Craggs 2 Comments

AEC Q100 Test Sample Sizes

AEC Q100 Test Sample Sizes

Introduction

Automotive Electronic parts are qualified before usage in serial production. When product quality and reliability are poor, then assembly problems, high warranty costs, poor service, and recalls occur. The OEM’s and suppliers followed different qualification plans.  Ford, GM, and Chrysler and large parts suppliers started the Automotive Electronics Council (AEC) in the 1990’s, with the mission of defining a suite of common qualification tests. 

The first qualification standard was Q100, which defined stress tests for electronic components containing integrated circuits. These components are in every electronic control module, some sensors, entertainment systems, safety systems, and, in the future, autonomous driving systems. 

[Read more…]

Filed Under: Articles, Big Data & Analytics, on Tools & Techniques

by Carl S. Carlson Leave a Comment

Facilitation Skill # 9: Encouraging Creativity

Facilitation Skill # 9: Encouraging Creativity

“Creativity is an ability to respond adaptively to the needs for new approaches and new products.” Frank Barron

Creativity is an essential ingredient to achieving excellence in FMEAs. Excerpts from the book Effective FMEAs will be used throughout the article.

[Read more…]

Filed Under: Articles, Inside FMEA

by George Williams Leave a Comment

Reactive vs Proactive

Reactive vs Proactive

George Williams, CEO of ReliabilityX, explains the difference between reactive maintenance vs proactive maintenance.

Read more

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Alex Williams Leave a Comment

What to Look for in a Computerized Maintenance Management Software Reporting Module

What to Look for in a Computerized Maintenance Management Software Reporting Module

Reporting is one of the most important functionalities of computerized maintenance management software. Organizations spend a great deal of money to obtain data that they can use to make informed business decisions. The ultimate goal of implementing software for maintenance and facilities management is to achieve returns in the form of increased productivity and savings. A CMMS reporting module aids maintenance managers in achieving this goal by enabling them to receive data from maintenance technicians, analyze the data, and make continuous improvements. Reporting modules also allow users to produce graphs and charts of key performance indicators (KPIs).

[Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: CMMS

by Sanjeev Saraf Leave a Comment

Maintaining Process Safety During Tough Economy

Maintaining Process Safety During Tough Economy

We appear to be in a global recession – companies all over are struggling to deal with impact of economic slowdown. In an attempt to maintain profits, companies are drastically reducing their spending and also trimming down their workforce. It is anticipated that one-fourth of the employers in the US will undergo workforce reduction in 2009. As a result of pessimism and uncertainty about future, there is an increased level of anxiety amongst the employees. There are a few issues that a chemical manufacturing firm must address to ensure safe operation during the downturn:

[Read more…]

Filed Under: Articles, on Risk & Safety, Operational Risk Process Safety

by JD Solomon Leave a Comment

Five Ways to More Effectively Facilitate Reliability Assessments

Five Ways to More Effectively Facilitate Reliability Assessments

Reliability assessments require all of the previous six facilitation good practices in the “Five Ways to More Effectively Facilitate…” series. This article discusses five ways to effectively facilitate reliability assessments by conducting pre-session exchanges, asking powerful questions, using exercises that engage, anticipating disruption, and controlling the tempo.


The foundations of systems thinking apply to facilitating reliability assessments because the analysis requires a group to establish the nature of separate and inter-related components. Facilitation is defined as a structured session(s) in which the meeting leader (the facilitator) guides the participants through a series of predefined steps to arrive at a result that is created, understood, and accepted by all participants.” For reliability assessments, predefined steps, definitions, and prioritization of implementation actions are three key aspects.

Facilitating Reliability Assessments

A reliability assessment is a decision-making tool that assists in making trade-off decisions related to system performance and financial investments. The major benefit is a comprehensive understanding of the interrelated physical parts, human aspects, and interfaces. In the least case, reliability assessments will indicate a system’s single points of failure and generate mitigation actions that make success more probable. In the greatest case, a reliability assessment will quantify the probabilities of success and failure.

[Read more…]

Filed Under: Articles, Communicating with FINESSE, on Systems Thinking

by Robert (Bob) J. Latino Leave a Comment

3 Steps To Make RCAs More Impactful For Your Managers

3 Steps To Make RCAs More Impactful For Your Managers

If managers knew what the overall power of a well supported Root Cause Analysis (RCA) effort meant for their bottom-line, they would be breaking down doors to implement the process.

Unfortunately, this is often not the case, so this paper is an attempt to educate such individuals about the characteristics of an effective RCA methodology. The paper focuses on the three aspects of RCA we believe leadership teams need to understand the most. [Read more…]

Filed Under: Articles, on Systems Thinking, The RCA

by Michael Pfeifer, Ph.D., P.E. Leave a Comment

Using Failure Analysis to Improve Product Reliability

Using Failure Analysis to Improve Product Reliability

Failures during product testing and use are a fact of life. Even with the most robust design we can develop an overly aggressive reliability test or find users that dish out punishing treatment, causing product failures. And for designs that are less robust, standard reliability tests and normal users will cause failures, occasionally or frequently depending on the design robustness.

When a product fails, its related to failure of individual components and/or joints between components. When a component or joint fails, it’s because their materials degraded to the point that the component or joint could no longer perform as required.

[Read more…]

Filed Under: Articles, Metals Engineering and Product Reliability, on Product Reliability

by Andrew Kelleher Leave a Comment

A New Paradigm for Reliability Engineering

A New Paradigm for Reliability Engineering

We live in turbulent times.  Transformational times.  But what are the possible implications for the production industries and for process plant reliability engineering?

In 2020, Deloitte (Deloitte Touche Tohmatsu Limited) attempted to address the first part of this question by examining four (4) possible scenarios for the future of Europe’s chemical process industry.  The results of their study (refer Figure 1) are relevant for many industries and suggest that “proactive transformation” will be required for a profitable and sustainable future (i.e., Scenario 1).

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Process Plant Reliability Engineering

by Mike Sondalini Leave a Comment

Hit Your Budgeted Monthly Production Costs and Targets

Hit Your Budgeted Monthly Production Costs and Targets

For industrial operations struggling to get budgeted monthly operating results, we have a new book about building a “success system” in your company. If you want to ensure your monthly production targets and operating costs are always hit, read Industrial and Manufacturing Wellness.

Developed from the Plant Wellness Way, the Industrial and Manufacturing Wellness Enterprise Asset Management methodology gives you a systematic, structured approach to build a holistic, lifecycle business system that consistently gets you the best possible monthly production successes.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Digital Transformations – can they succeed?

Digital Transformations – can they succeed?

Hot on the heels of my two articles (part 1 and part 2) about Data being unfit for purpose is another article by my colleague, Paul Daoust, just published in Canadian Business Quarterly.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Annette Davison Ph.D – Future of Work – Risk Management

Annette Davison Ph.D – Future of Work – Risk Management

Guest Post by James Kline (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Dr. Davison has more than 30 years’ experience in environmental management, integrated water cycle management and risk assessment.  Davison has more than 30 years’ experience in environmental management, integrated water cycle management and risk assessment. She is the Principal Risk Analyst and founding Director of Risk Edge® Pty Ltd. and co-founder and R&D Manager, D2K Information Pty Ltd. She received her PhD in Environmental Biochemistry and Microbiology from Macquarie University. Her most recent book is entitled: The Application of ISO 31000 to Drinking Water Quality Risk Management: A Practical Approach. It is published by Edge Pty Ltd, Sydney Australia.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Ray Harkins Leave a Comment

The Hard Facts About Soft Skills

The Hard Facts About Soft Skills

A version of this article was previously published in the December 2015 edition of Quality Progress magazine.

Last summer while visiting my hometown, I ran into Sam, an old friend who works in a senior technical position for a very large organization. In the course of our conversation, Sam told me about a recent discussion he had with his division’s manager about the possibility of moving up in the company. He was trying to find out if his boss would recommend him for a promotion to a particular supervisory level position that had just opened. His manager’s reply was provocative.  He said, “Sam, you’re excellent at your job. I don’t know what we’d do without you. But before I could recommend you for a team leader position, you’re going to have to work on your soft skills.”

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

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