Getting Failure Feedback
Abstract
Kirk and Fred discuss the many required tests before market release and post market ongoing reliability testing and why testing is so necessary.
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Your Reliability Engineering Professional Development Site
Kirk and Fred discuss the many required tests before market release and post market ongoing reliability testing and why testing is so necessary.
ᐅ Play Episode
by Dianna Deeney Leave a Comment
Dianna Deeney interviews Fred Schenkelberg about getting information for product design, focusing on reliability engineering in new products.
This episode is part 2 of 2.
This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.
by Fred Schenkelberg Leave a Comment
On one of my first vendor visits, they proudly showed us the control charts behind glass near the conference room. They were nicely printed, all in perfect control, and rather odd. A control chart belongs on the production line, where the operators make the measurements. They are of little value when automatically collected and printed out once a month for display-only purposes. [Read more…]
by Mike Konrad Leave a Comment
Optimization has become an important goal within the electronic assembly industry. While modern electronic assembly techniques utilize a variety of equipment, one specific type of equipment often consumes a disproportionate percentage of the overall equipment budget, that is the place machine. The cost of the machine, associated conveyors and feeders, require that the machine is running as often as possible.
The airline Industry refers to this as “wheels up” time. Airlines make money when the aircraft is in the air “wheels up”. On the other hand, anytime the wheels are down, the aircraft is not making money for the airline.
I listened to an interview a few years ago with the CEO of Southwest Airlines, a US discount carrier. Unlike most other airlines, Southwest does not charge its customers to check bags. The CEO was asked by the reporter why they have not joined the rest of the industry in charging for checked bags. The CEOs answer was genius. If Southwest Airlines began charging for check bags, it would actually slow down the boarding process as more and more passengers would drag their bags onto the aircraft most likely resulting in a number of those bags having to be checked at the gate.
Southwest Airlines is famous for having the fastest aircraft gate turns in the industry, frequently under 30 minutes. Yes Southwest airlines charged for checked baggage, it would require more time at the gate before the next flight would be ready to depart. That would result in fewer flight segments per aircraft per day. In other words, allowing customers to check bags for free equates to more “wheels up” time and, subsequently, more profit for the airline.
The same principal can apply to pick and place machines. When Pick and machines are running product, they are making presumably making money. When they sit idle, they are arguably costing money. What can assemblers do to improve the optimization or “wheels up” time on their pick and place machines?
My guest today, Larry Welk believes he has an answer. Larry Welk, a.k.a. Professor spice is the co-owner of Smart Splice, a manufacturer of tape splicing tools.
Larry will review tape splicing best practices and explain how tape splicing, when performed correctly, can lead to higher pick and place machine optimization.
So, buckle your seatbelt this podcast episode is officially wheels up!
Larry’s Contact Information:
Larry Welk
lwelk@smartsplice.com
by Greg Hutchins Leave a Comment
Greg and Fred discuss the importance and context of assumptions in data analysis.
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by Greg Hutchins Leave a Comment
Greg and Fred discuss AI – both the challenges and opportunities for quality and reliability professionals.
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by Michael Pfeifer, Ph.D., P.E. Leave a Comment
Engineering and producing a product or structure involves many decisions and actions, and occasionally mistakes are made. Sometimes they are easy to fix and not costly. Other times the mistakes take a great deal of effort and money to fix. Regardless, the general categories of mistakes can be put into two categories – mistakes due to process or procedure errors and mistakes due to ignorance.
In this episode Michael discusses these types of mistakes, their causes, and ways to prevent them from occurring.
To learn more about check out this video and article.
by Greg Hutchins Leave a Comment
AI is or will be integrated into every product and service. The world of AI product development is really confusing. What is required? What are good practices? What’s next?
Greg will discuss the critical architecture and design practices that need to be considered in AI product development and deployment. Why should you attend? AI knowledge, skills and abilities are now recognized as a prerequisite for continued employment, development, and promotion for ALL knowledge workers. [Read more…]
by Philip Sage Leave a Comment
Philip and Fred discuss the idea of a robust design for a product or system.
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by Philip Sage Leave a Comment
Philip and Fred discuss the value of the experience our co-workers may be able to share.
by Dianna Deeney Leave a Comment
Dianna Deeney interviews Fred Schenkelberg about getting information for product design, focusing on reliability engineering in new products.
This episode is part 1 of 2.
This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.
by Christopher Jackson 2 Comments
The Mean Time Between Failure (MTBF) appears in lots of textbooks and standards, so it must be really important … right? Well, not really. The MTBF is the most overused and misunderstood term in reliability engineering, including system reliability modeling, where we can find textbooks and standards with equations that allow you to calculate system MTBF from component MTBFs. If you are unsure why the MTBF is bad, especially for system reliability modeling, then join us for this webinar, where we will illustrate with pictures (not equations) what the MTBF is and how bad it can be to focus on it as a reliability performance metric.
[Read more…]
I believe that there are two fundamental reasons that I share in this episode of Way of the Quality Warrior podcast: lack of imagination and lack of alignment.
There is a reference to the book The Power of Positive Parenting by Dr. Glenn Latham. It’s not just for parents—authority figures can use this, too.
I talk about GE and Jack Welch. Much of what I think is expressed by David Gelles in his book Jack Welch: The Man Who Broke Capitalism . Gelles was interviewed by Jeffrey Pfeffer at the Stanford Graduate School of Business in 2022. Here’s the link: David Gelles Interview–Stanford 2022 (YouTube)
I also talk about Boeing (a company that has had multiple leaders from GE who worked under Jack Welch). John Oliver’s Last Week Tonight (HBO) episode about Boeing’s history and decline is entertaining, thorough, and sound.
You can contact the podcast host, Keith Fong, at the website Way of the Quality Warrior
This episode is a little different from our usual episodes. First of all, it’s a dual-branded episode. It’s both a Reliability Matters Podcast and an Ecosystem podcast episode. The Ecosystem podcast host Judy Warner will join me for an unusual topic, at least for The Reliability Matters Podcast.
Most of my audience are assemblers of circuit assemblies. Our world begins with a bare board. I reminded of the biblical passage “the Wiseman built his house upon the rock”. Circuit boards are the foundation from which we build our products upon.
There’s so much that goes into the design and fabrication of a bare circuit board. Who designs these boards, what criteria were they given, what materials did they choose, where are they made, how much do they cost, and, perhaps most importantly in our world, how easy are they to assemble?
To help answer these and so many other questions, Judy and I have assembled an expert panel of board designers.
Our expert panel consists of Gerry Partida, Vice President of Technology at Summit Interconnect and Julie Ellis, Field applications engineering manager for TTM Technologies.
Contact Information:
Judy Warner
EEcosystem Podcast
judy.warner@impacttechmarketing.com
Julie Ellis
TTM Technologies
julie.ellis@ttm.com
Gerry Partida
Summit Interconnect
gerry.partida@summitinterconnect.com
by Carl S. Carlson Leave a Comment
Carl and Fred discuss an article from the Wall Street Journal describing how newer appliances tend to have more complexity and shorter lifespans, and what can be done to reverse the trend.
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