Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
    • Speaking Of Reliability
    • Rooted in Reliability: The Plant Performance Podcast
    • Quality during Design
    • CMMSradio
    • Way of the Quality Warrior
    • Critical Talks
    • Asset Performance
    • Dare to Know
    • Maintenance Disrupted
    • Metal Conversations
    • The Leadership Connection
    • Practical Reliability Podcast
    • Reliability Hero
    • Reliability Matters
    • Reliability it Matters
    • Maintenance Mavericks Podcast
    • Women in Maintenance
    • Accendo Reliability Webinar Series
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Breaking Bad for Reliability
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • The RCA
      • Communicating with FINESSE
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Hardware Product Develoment Lifecycle
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Special Offers
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Journals
    • Higher Education
    • Podcasts
  • Courses
    • Your Courses
    • 14 Ways to Acquire Reliability Engineering Knowledge
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
      • FMEA Introduction
      • AIAG & VDA FMEA Methodology
    • Barringer Process Reliability Introduction
      • Barringer Process Reliability Introduction Course Landing Page
    • Fault Tree Analysis (FTA)
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Webinars
    • Upcoming Live Events
    • Accendo Reliability Webinar Series
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
Home » The Reliability FM network

by Greg Christensen Leave a Comment

CR132: A Real Talk with Joe Anderson about Maintenance Effectiveness and All the SMOKE on CMMSradio

CR132: A Real Talk with Joe Anderson about Maintenance Effectiveness and All the SMOKE on CMMSradio

A Real Talk with Joe Anderson about Maintenance Effectiveness and All the SMOKE on CMMSradio

Come for ALL the SMOKE!  Joe Anderson, of ReliabilityX, pulls no punches when knocking down random questions about maintenance, reliability, and beyond!  Zero preparation and knocks it out of the park real af style!!

Way too much gold in this one to list anything!!  Get your dose of SMOKE right now.

How’s that for staying on brand for CMMSradio!  Get in here and watch/listen and share your thoughts, agree/disagree, and let’s keep the discussion going!!

Visit ReliabilityX here: https://reliabilityx.com/

 

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Dianna Deeney Leave a Comment

SOR 1130 Capturing Value

SOR 1130 Capturing Value

Capturing Value

Abstract

Dianna and Fred discuss capturing value, documenting the cost of unreliability, and speaking the language of management.

ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance, The Reliability FM network

by Fred Schenkelberg Leave a Comment

Fundamentals of Reliability Maturity

Fundamentals of Reliability Maturity

Fundamentals of Reliability Maturity

podcast episode with speaker Fred Schenkelberg

An organization working to create a reliable product or system is made up of people. This is important, as a group of people working together quickly forms a culture. Culture is the idea that there is a set of norms concerning how we do what we do.

Let’s explore how a group’s culture affects its ability to create a reliable product or system. It’s part how we talk about reliability, what tasks, and tests we do. Yet, it’s more about how we each make decisions.

We will also explore the five stages of reliability maturity and how you can determine your organization’s stage. Plus, a few notes on how to improve the reliability culture.

[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Dianna Deeney Leave a Comment

QDD 184: Define Kill Criteria to Avoid Zombie Projects

QDD 184: Define Kill Criteria to Avoid Zombie Projects

Define Kill Criteria to Avoid Zombie Projects

When pursuing aggressive benchmarks, engineers must employ portfolio thinking, running multiple design projects simultaneously. But choosing winners requires a decisive way to eliminate projects that are not feasible to continue innovating, often referred to as a “project killer”.

In this episode, we analyze Tesla’s battery development as a case study. We delve into their use of five clear-cut constraint categories that define failure conditions upfront: the Economic filter, Performance filter, Scalability filter, Resource filter, and System filter.

We discuss the challenges engineers face in letting go of projects due to the sunk cost fallacy, where prior investments irrationally influence future choices, leading to the creation of “zombie projects”.

Learn why defining explicit kill criteria before development begins is a vital, often overlooked exercise that saves resources and ensures rational decision-making.

[Read more…]

Filed Under: Quality during Design, The Reliability FM network

by Greg Christensen Leave a Comment

CR131: Is Industry 5.0 Just Industry 4.0? CMMS, AI, and Digital Transformation with Jeff Winter

CR131: Is Industry 5.0 Just Industry 4.0? CMMS, AI, and Digital Transformation with Jeff Winter

Is Industry 5.0 Just Industry 4.0? CMMS, AI, and Digital Transformation with Jeff Winter

Disclaimer – There are some occasional screen freeze moments caused by the recording studio interface.  Blame us for the glitch!!  The episode and audio are loaded with gold.  We think most folks listen more than they watch.  Rather than re-record, and with staying on brand CMMSradio style (real af), we’re putting this out into the wild!!  Be sure to call out your favorite image freeze moments with a minute marker and why it’s your favorite.

Jeff Winter, VP of Business Strategy at Critical Manufacturing, discusses the role of digital transformation in Industry 4.0, emphasizing its importance for long-term success. He explains that digital transformation varies across industries and companies, with timelines and priorities influenced by factors like size and strategic goals. Winter highlights the importance of a phased, strategic approach and the integration of systems, including CMMS, to enhance efficiency. He also addresses the influence of maintenance maturity on technology adoption and shares insights on Industry 5.0 and AI in maintenance.  

A HUGE thank you to Jeff for joining to record this insightful episode!!

  • Digital transformation’s importance for long-term success and varying approaches across industries
  • Phased approach and system integration for optimal results in digital transformation
  • The role of CMMS in enhancing efficiency and decision-making through integration with other systems
  • Maintenance maturity levels and their impact on technology adoption and effectiveness
  • The role of AI in maintenance, requiring strong data and human oversight for effective use

GC referenced an estimated 70% failure rate of 4.0 initiatives.  Here’s an article for that:  https://zaptic.com/has-industry-4-0-f…

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Mike Konrad Leave a Comment

RM 182: Getting it Right: How to Work Effectively with your CM – With Daniel Stanphill & Sean Kincaid

RM 182: Getting it Right: How to Work Effectively with your CM – With Daniel Stanphill & Sean Kincaid

Getting it Right: How to Work Effectively with your CM – With Daniel Stanphill & Sean Kincaid

Today, we’re continuing our dive into the world of contract manufacturing—a vital piece of the electronics ecosystem.

Joining me are two industry leaders who know this space inside and out. First, we have Daniel Stanphill, SMT Process Engineer at Aurora Boardworks, and alongside him, Sean Kincaid, President of K & F Electronics.

Both Daniel and Sean represent companies that provide contract manufacturing services to a wide range of customers, helping turn design concepts into dependable, production-ready circuit assemblies.

In this conversation, we’ll explore what makes for a successful relationship between contract manufacturers and their customers. We’ll talk about the types of customers they look for, the challenges they face in today’s manufacturing environment, and the common mistakes that can derail a project if not addressed early on.

Most importantly, we’ll dig into best practices that can help customers and manufacturers work together more effectively.

You may recognize Daniel and Sean. In addition to their day jobs, Daniel and Sean, along with Elias Malfavon Jr. are also co-hosts of the d-code podcast, where they share candid conversations and insights from across the electronics industry.

We’ll hear what inspired them to launch the show and how it ties into their mission of building stronger connections in this field.

So whether you’re an engineer, a buyer, or anyone working with contract manufacturers, this episode is packed with advice to help you navigate the process with confidence.

Daniel is an SMT Process Engineer at:
Aurora Boardworks

Home

Sean is President of:
K & F Electronics
https://www.circuitboards.com

 

[Read more…]

Filed Under: Reliability Matters, The Reliability FM network

by Mojan Sohi Leave a Comment

SOR 1129 Today’s New Reliability Challenge

SOR 1129 Today’s New Reliability Challenge

Today’s New Reliability Challenge

Abstract

Mojan and Fred discuss the range of new challenges facing reliability engineering work.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance, The Reliability FM network

by Greg Christensen Leave a Comment

CR130: Effective CMMS Adoption using Strategies Visuals and Starting Small with Cameron Wight on CMMSradio

CR130: Effective CMMS Adoption using Strategies Visuals and Starting Small with Cameron Wight on CMMSradio

Effective CMMS Adoption using Strategies Visuals and Starting Small with Cameron Wight on CMMSradio

Cameron Wight, a reliability engineer, discusses the practicalities of CMMS implementation on CMMSradio, stressing the need for simplicity, effective organization, and procedural approaches to reduce anxiety and improve work quality. He emphasizes that CMMS is a tool whose success hinges on strong people and processes. Key strategies include starting small, using visuals like pictures and videos for better communication, and balancing work order details to avoid both under and overloading. Wight also discusses challenges in adoption, strategies for vendor selection, and the importance of training and clear assessment during the onboarding process.

  • Importance of simplicity and starting small
  • The role of visuals (photos, videos)
  • Balancing work order detail
  • Strategies for improving CMMS adoption
  • Best practices for vendor selection

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Mojan Sohi Leave a Comment

SOR 1128 Reliability ≠ Testing

SOR 1128 Reliability ≠ Testing

Reliability ≠ Testing

Abstract

Mojan and Fred discuss the idea that a product’s reliability is not the same as doing reliability testing.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance, The Reliability FM network

by Greg Christensen Leave a Comment

CR129: Explore the Trades is Bridging the Gap to Skilled Trades Careers for our Youth

CR129: Explore the Trades is Bridging the Gap to Skilled Trades Careers for our Youth

Explore the Trades is Bridging the Gap to Skilled Trades Careers for our Youth

Explore the Trades, a non-profit organization founded in 2005, addresses the skilled trades workforce shortage by connecting students to careers in plumbing, HVAC, and electrical work. Kate Cinnamo, the executive director since 2017, discusses the organization’s efforts to engage students, educators, and families. Through tools like poster programs and skills labs, Explore the Trades promotes trades education, offering free resources to schools and providing hands-on equipment and curriculum. The initiative highlights the high earning potential and fulfilling nature of skilled trades careers, while emphasizing the need for continued outreach to shift perceptions and support future workforce development.

  • Explore the Trades’ mission to connect students with plumbing, HVAC, and electrical careers
  • Free poster program for schools, including a Spanish version, promoting career paths and apprenticeship opportunities
  • Skills lab program in partnership with Ferguson, providing schools with plumbing and HVAC equipment
  • Collaboration with SkillCat to enhance trades education with technical training curriculum
  • Efforts to change perceptions of trades work and emphasize its economic importance and work-life balance

Visit Explore The Trades and Support:  https://explorethetrades.org/

 

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Greg Christensen Leave a Comment

CR128: Building Trust and Excellence in Commercial Food Equipment Services with Rich Malachy

CR128: Building Trust and Excellence in Commercial Food Equipment Services with Rich Malachy

Building Trust and Excellence in Commercial Food Equipment Services with Rich Malachy

Rich Malachy, CEO of Malachy Cares, discusses leadership in the commercial food equipment service industry. He emphasizes the importance of maintenance, transparency, and employee well-being, while highlighting the use of technology like XOi software to build trust. Malachy also shares his journey from fieldwork to CEO, the impact of content creation on business, and the growing interest in skilled trades.

Key Topics:

  • Importance of maintenance and a culture of excellence
  • Use of XOi software to enhance transparency and trust
  • Emphasis on employee well-being and work-life balance
  • Malachy’s career journey and leadership evolution
  • Rising interest in skilled trades and technician training

Visit Malachy Cares:  https://malachycares.com/

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Greg Christensen Leave a Comment

CR127: Scaling Success in CMMS How John Sterling Mastered Market Entry Team Building and Sales Excellence

CR127: Scaling Success in CMMS How John Sterling Mastered Market Entry Team Building and Sales Excellence

Scaling Success in CMMS How John Sterling Mastered Market Entry Team Building and Sales Excellence

In this podcast episode, John Sterling, a seasoned entrepreneur in the CMMS and technology industries, shares his entrepreneurial journey starting with his beginnings in small business as a high schooler, his early career in Silicon Valley, and his acquisition of Data Stream, a small software company (that became a $100M company). He emphasizes the importance of gaining market entry, even at a low price, which helped him secure significant clients later.  We explore the challenges of transitioning from small to large businesses, managing different budget sizes, and the complexity of scaling a company. 

Main Topics:

  • Entrepreneurship Journey: From small businesses to large-scale companies.
  • Strategic Pricing and Market Entry: Using low pricing to gain entry and attract large clients.
  • Challenges in Scaling Businesses: Managing transitions from small to large companies.
  • Bold Strategies for Success: Taking risks like pursuing IPOs and international acquisitions.
  • Building and Managing Teams: Recruiting, nurturing sales talent, and maintaining company culture.

[Read more…]

Filed Under: CMMSradio, The Reliability FM network

by Mike Konrad Leave a Comment

RM 181: What Every OEM Should Know About Working with Contract Manufacturers – With Raymond Novara

RM 181: What Every OEM Should Know About Working with Contract Manufacturers – With Raymond Novara

What Every OEM Should Know About Working with Contract Manufacturers – With Raymond Novara

The next two episodes will be all about contract manufacturing, an area that can make or break the reliability and success of a product.

My guest on this episode is Raymond Novara, founder and owner of East End Assemblies, a U.S.-based contract manufacturer recognized for its focus on quality, customer service, and compliance with AS9100 and IPC standards.

During our conversation, I’ll be asking Raymond some key questions that every OEM should be considering:

  • What are the best practices for selecting a contract manufacturer?
  • What common mistakes do companies make when working with a CM—especially in communication and hand-offs?
  • How can design-for-manufacturability feedback prevent problems down the road?
  • What should customers know about transitioning from prototypes to volume production?
  • And how can contract manufacturers help ensure long-term product reliability, not just passing initial tests?

If you’re an OEM evaluating partners, an engineer preparing to hand off a design, or someone interested in how contract manufacturers contribute to product reliability, this episode is packed with insights.

Raymond Novara’s Company:
East End Assemblies
https://eastendassemblies.com

[Read more…]

Filed Under: Reliability Matters, The Reliability FM network

by Dianna Deeney Leave a Comment

QDD 183: Confidence Is A Dial: Turn It With Evidence, Not Guesswork

QDD 183: Confidence Is A Dial: Turn It With Evidence, Not Guesswork

Confidence Is A Dial: Turn It With Evidence, Not Guesswork

We turn late-stage design surprises into a strategic plan by assigning explicit confidence levels, stacking evidence, and using the three-dial model of time, cost, and confidence boost. We show how to work backward from a system test to cheaper steps that drive faster, clearer decisions.

• applying the three dials of time, cost, confidence
• sequencing with the work-backwards strategy
• avoiding overtesting, undertesting, wrong testing
• turning confidence into a team communication tool
• practical next steps to build the confidence muscle

[Read more…]

Filed Under: Quality during Design, The Reliability FM network

by Fred Schenkelberg Leave a Comment

Fundamentals of Safety Margins

Fundamentals of Safety Margins

Fundamentals of Safety Margins

podcast episode with speaker Fred Schenkelberg

One way to create a robust product or system is to consider all the stresses and design to withstand those stresses. We often do not know all the stresses, magnitudes, and ranges of variation. We know that many materials degrade with time, yet we do not know precisely how much or how fast. We also do not know what new stresses may arise or how stresses will change over time.

[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

  • 1
  • 2
  • 3
  • …
  • 123
  • Next Page »

The Reliability Engineering Podcast Network

Learn the tools of the trade. Master when and why to employ techniques. Meet industries thought leaders.

Join Accendo

Receive information and updates about podcasts and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Please login with your site registration to suggest a topic or post a question.

If you haven't registered, it's free and takes only a moment.

Registration

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy

Book the Course with John
  Ask a question or send along a comment. Please login to view and use the contact form.
This site uses cookies to give you a better experience, analyze site traffic, and gain insight to products or offers that may interest you. By continuing, you consent to the use of cookies. Learn how we use cookies, how they work, and how to set your browser preferences by reading our Cookies Policy.