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Home » Blog

by Greg Hutchins Leave a Comment

ASQ Story: Coronavirus Forces Organizations to Adapt Business Models

ASQ Story: Coronavirus Forces Organizations to Adapt Business Models

Guest Post by James Kline (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

As readers of my pieces know, there are concerns about how ASQ is being managed.  These concerns have caused a split among the membership. Some hold fast and support corporate management, while others want changes. This piece is the result of a question and an exchange on the LinkedIn Restore ASQ community.

The original discussion question on Linkedin was: ‘Why didn’t the risk analysts see the pandemic coming’?  The exchange quickly devolved into those who felt that the disbanding of some ASQ Chapters is the fault of chapter members, not corporate and those who place ASQ’s troubles on corporate management. Considering the Coronavirus is forcing everyone to review assumptions, associations, and business models, it is worth visiting these issues. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Nancy Regan Leave a Comment

Neither snow nor rain nor…okay…just wind…but it still didn’t stop me from talking about RCM.

Neither snow nor rain nor…okay…just wind…but it still didn’t stop me from talking about RCM.

Functions is the first step in the RCM process and they serve as the foundation of the RCM process. Properly written Functions serve two very important aspects of asset management. [Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Adam Bahret Leave a Comment

The midlife crisis use case

The midlife crisis use case

Sometimes we can only test one use case before we ship our product. So what should it be? Should it be the hardest use case? The nominal use case? The 95th percentile use case?

No! It should be the “midlife crisis use case.” What is it? I’ll show you.

[Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Greg Hutchins Leave a Comment

Building a Risk Analysis Framework

Building a Risk Analysis Framework

Guest Post by Andrew Sheves (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Your assessment needs a clear framework to help you process the information you have and analyze the risks. Sometimes you will have one prepared but at other times, you need to do this yourself. Whatever the situation, you need to know what goes into designing and building a framework if you’re going to be successful.

You will often find that the categories, methodology and metrics you’ll use to actually evaluate your risk are given to you or prepared in advance. You simply take the information you’ve already gathered and pass it through the system.

But what do you do if you don’t have a neatly laid out process? Or how can you spot where there’s a flaw in the methodology being used? [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Gina Tabasso Leave a Comment

Missing the mark: Why use CMMSs for Electrical Systems?

Missing the mark: Why use CMMSs for Electrical Systems?

by Alan Ross

When you think about maintenance from a reliability perspective rather than an engineering perspective, it becomes clear that transformers are somewhat of a red-headed stepchild, even though they are the heart of the electrical system.

Why? Let’s take a closer look.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by Robert (Bob) J. Latino Leave a Comment

Trending Data is Important to Predictive Activities

Trending Data is Important to Predictive Activities

Guest post by Mark Latino

This case history takes place in a packaging facility in Virginia. The packer on module E5 was checked for vibration integrity during a pre-machine care evaluation. A problem was detected in the folding arm gearbox. The frequency characteristics indicated a bearing was deteriorating.

This seems very straight forward but let’s put the reality of the situation into the problem detected. The gearbox is located in a section of the packer that is not easily accessible. To do the necessary repairs it will require separating the two sections of the machine. When the packer is split it will take an additional two days of work before the unit can be restored to service. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

by Ray Harkins Leave a Comment

Break-Even Analysis: To Paint or Not to Paint

Break-Even Analysis: To Paint or Not to Paint

As a teenager, my father was a house painter. He started out as a “brush and roller guy”, climbing ladders and cutting in windows. But as his business grew, he caught the attention of commercial developers with large jobs like grocery store ceilings and outfield fences. These can’t be completed with old school tools; they require a sprayer.

I remember my dad walking me through his logic of whether or not to buy a commercial sprayer. I didn’t recognize it then, but he was explaining to me “Break-Even Analysis”. [Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by James Reyes-Picknell Leave a Comment

Myth Busting 18: There are a lot of savings…

Myth Busting 18: There are a lot of savings…

This one is a HUGE MYTH. Maintenance costs are a direct result of what you do and what you do produces capacity for service delivery or production (depending on your business). Cost is a consequence of your actions, available cash (in a budget) does NOT determine what you will spend. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

Perfect “Timing” for RCM…pun intended…

Perfect “Timing” for RCM…pun intended…

It’s another Saturday at my house. In this video we use RCM principles to determine if the replacement task my husband is performing on his 1989 Toyota Supra is both technically appropriate and worth doing. [Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Carl S. Carlson Leave a Comment

PFMEAs can Identify Special Process Characteristics

PFMEAs can Identify Special Process Characteristics

[This is a companion article to “Using Design FMEAs to Identify Special Product Characteristics.” These two articles should be read in sequence.]

Identification and application of special product and process characteristics help to focus assembly and manufacturing processes on the most important areas, in order to achieve the right outcomes.

“Science is the process that takes us from confusion to understanding” – Brian Greene

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Robert (Bob) J. Latino Leave a Comment

Solving Human-Caused Failure Problems

Solving Human-Caused Failure Problems

Guest post by Charles J. Latino

At the root of most mechanical and system failures lurks a human cause. Insights into what to look for when solving human-caused failures are essential. Human error is generally described as behavior that goes beyond the norm. A proper definition in the context of this article is, “an action planned but not carried out according to the plan”. To find a means of minimizing human error, one must first understand its characteristics: [Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

by Greg Hutchins Leave a Comment

Culture, Competence & Consequences

Culture, Competence & Consequences

Guest Post by Malcolm Peart (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Major projects, particularly infrastructure projects, can be spectacular in terms of their scale, timeframe, public and private investment, and the capital cost for their implementation.  Completion is often celebrated and overruns of time and cost are temporarily put aside, technical calamities become bygone memories, and ‘success’ is the order of the day. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by James Reyes-Picknell 2 Comments

Myth busting 17: For spares, follow the manufacturer’s recommendations

Myth busting 17: For spares, follow the manufacturer’s recommendations

The last article speaks to who should run your storeroom – NOT maintenance. It also leaves us hanging a bit – what should go into the store room to ensure good supply of needed materials, when needed? [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

Using RCM Principles so I Don’t Strangle My Husband…

Using RCM Principles so I Don’t Strangle My Husband…

My mentor John Moubray taught me that managing the consequences of failure is the essence of RCM. Watch how I used RCM principles to change the consequences of failure with a Default Strategy. [Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Perry Parendo Leave a Comment

Why Is Product Development So Hard

Why Is Product Development So Hard

When a new product development effort begins, we have a clear plan to get to completion. However, part way through we start feeling it is much harder than expected. If you have ever felt that way, this video will talk about some ideas that might make it easier. It will never be simple, but it can be much less painful. Having worked to resolve the highest technical risk on a large Army program, I know it can be achieved. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

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