What is Operational Failure and How Do I Know?
Abstract
Kirk and Fred discussing a real case of product failure for a OEM sub-supplier and determining how to isolate the cause
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Your Reliability Engineering Professional Development Site
Kirk and Fred discussing a real case of product failure for a OEM sub-supplier and determining how to isolate the cause
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by James Kovacevic Leave a Comment
There are new emerging technologies that are helping organizations in the Maintenance and Reliability industry. Artificial Intelligence and the Internet of things are one of the hot topics out there. The part of IOT that is used for the industry best practices is called iIOT. When it comes to the Predictive Maintenance, iIOT and Augmented Reality are one of the best solutions in the Market. They might be suitable for organizations that have a legacy to live up to but the money that you invest in these data sensing technologies is worth everything.
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by James Kovacevic Leave a Comment
Delegation is one of the most important pieces of leadership and organizational development. Delegation means that you are sharing the resources for the betterment of resources. It not only helps in organizational development but it also helps in individual growth of the employees. The thing with delegation is that it requires acceptance and willingness of the personnel to be successful. The other difficulty comes forth when there are individual agendas and egos are at stakes. Some people just have a hard time letting go of the control and power that they have. But overall, delegation is a key trait that helps you bring about the change management.
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by Robert Kalwarowsky Leave a Comment
On this week’s episode, Dr. Liam LaTouche, ND returns to the show. We talk about staying healthy over the holidays, alcohol consumption and effective weight loss.
Check out Liam LaTouche Wellness – liamlatouche.com
Check out Thrive Workplace Wellness –thriveworkplacewellness.com
Follow Rob’s Reliability Project on LinkedIn –www.linkedin.com/company/robsreliabilityproject/
Like Rob’s Reliability Project on Facebook –www.facebook.com/robsreliabilityproject/
Follow Rob Kalwarowsky on LinkedIn –www.linkedin.com/in/robert-kalwarowsky/
If you have any questions, business inquiries or if you’d like to appear on the podcast, email me atrobsreliabilityproject@gmail.com
by James Kovacevic Leave a Comment
Planning and scheduling is a term often used in the organizations. It might be used together but there is a difference in ‘planning’ and ‘scheduling’. Planning is when you determine what jobs you have to do, develop a procedure to execute the job, assign resources, and then utilize those resources in the best way possible. Only when you have successfully planned a work-order, you can decide when to do it in the scheduling part. So both the processes go together and one can’t be completed successfully without the other. Only scheduling something is not going to help you successfully implement it.
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by Adam Bahret Leave a Comment
Adam and Fred discussing how Pareto analysis can be a good guide for failure mode analysis but is only a start for the process.
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by Fred Schenkelberg 2 Comments
Standards provide guidance, a common language, and a bit of confusion. Using the right standard and using it well can help your reliability program. Using standards poorly will harm your ability to create reliable products.
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by Adam Bahret Leave a Comment
Adam and Fred discussing how data influences design and program decisions.
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by James Kovacevic Leave a Comment
Work management directly impacts the reliability function within the organizations. Work management means to utilize your resources in the best way possible to drive improvement and performance. These resources may include spares, systems, and all the other tools that can help you maintain the equipment.
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by James Kovacevic Leave a Comment
When an organization decides to replace or transition all of their storage data onto a CMMS, it is not just about making the work easier and efficient. You can’t just buy a software online and the expect it to solve your maintenance issues and reduce cost. CMMS is just a tool to improve your work order by properly integrating it with your current data systems and then plan your work so that you would not have to make uninformed decisions anymore. You will have all the data to help you make an intelligent decision, save time, and reduce your maintenance cost in the end.
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by Robert Kalwarowsky Leave a Comment
On this week’s episode, I welcome Sean Miller from UE Systems on to the show. We talk about using ultrasound for lubrication and as a predictive maintenance tool.
If you have any questions, business inquiries or if you’d like to appear on the podcast, email me atrobsreliabilityproject@gmail.com
Check out UE Systems – uesystems.com
Follow Rob’s Reliability Project on LinkedIn –www.linkedin.com/company/robsreliabilityproject/
Like Rob’s Reliability Project on Facebook –www.facebook.com/robsreliabilityproject/
Follow Sean Miller on LinkedIn – www.linkedin.com/in/sean-miller-cmrp-21352314/
Follow Rob Kalwarowsky on LinkedIn –www.linkedin.com/in/robert-kalwarowsky/
by Fred Schenkelberg Leave a Comment
Alex Desselle and Fred discussing dealing with and using data especially concerning condition monitoring.
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by James Kovacevic Leave a Comment
Precision alignment plays a vital role in preventing premature failures and keeping the equipment up and running. Precision alignment can be defined as when the rotation with the center-align of the equipment is as collinear as possible. There can be a tolerance in the alignment depending upon the operating conditions. There are different types of tools to measure the misalignment but precision alignment using the laser is becoming trendy in the organizations. They are moving from old tools like straight edge and want to make sure that there is accuracy in the measurement. Even a dial indicator works just fine for alignment.
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by Christopher Jackson Leave a Comment
Chris and Adam discussing HALT and ALT. What are these? HALT stands for Highly Accelerated Life Testing. ALT stands for Accelerated Life Testing. They sound very similar. But they are not. HALT is a destructive test regime. In fact, a good HALT plan will involve that product failing many times. This is done by subjecting the product to stresses (vibration, thermal cycling et cetera) well beyond actual operating stresses. Some of the failures this creates will not be relevant. That is, they will simply never occur when the product is used ‘normally.’ But many failures are relevant. And by undertaking HALT, we now have a good idea of which failure mechanisms and modes are likely to occur when it is used normally. And this information is incredibly valuable to a design team. ALT on the other hand starts with a failure mechanism you know about. And in a short period of time, you can predict how long that failure mechanism will cause your product to fail when used normally.
Still confused? Well listen to this podcast.
by James Kovacevic Leave a Comment
Leadership plays a vital role in the success of any initiative and contributes to the overall success of an organization. A good leader can make it easier for people to accept the change and derive that change to the benefit of everyone involved. Good leaders always motivate people and that is only because they have exceptional communication skills along with being a role model for their fellow colleagues. A good leader always knows how to communicate and he plans ahead for how the communication process should go if he is to get his message across in an effective way.
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