
Poor Quality Crashes Companies
This episode discusses the appeal of the product, the quality problems experienced by customers, and what improvements could have been made to prevent the quality problems.
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This episode discusses the appeal of the product, the quality problems experienced by customers, and what improvements could have been made to prevent the quality problems.
by Mike Konrad Leave a Comment

Today, we delve into an increasingly critical aspect of technology and electronics manufacturing – the pursuit of environmentally responsible electronics manufacturing. Our industry has witnessed many environmental revolutions.
The elimination of popular cleaning solvents brought on by the Montreal protocol in 1989, soon followed by strict VOC regulations pertaining to cleaning chemicals.
The switch from lead-based solders to lead free alloys, led by the Restriction of Hazardous Substances directive, known as RoHS implemented within the EU in 2003 and adopted nearly worldwide, regulations regarding the disposal of electronic waste (e-waste) resulting in many countries mandating regulations and programs for the safe recycling and disposal of electronic products, and more.
These regulations and others have inspired some companies to seek eco-friendly alternatives to traditional Printed Circuit Board (PCB) fabrication.
The combination of numerous environmental regulations has resulted in many companies’ implementation of sustainability programs.
As our world becomes more connected, the demand for electronic devices continues to rise, and with it, the importance of mitigating the environmental impact of their production.
On this episode of The Reliability Matters Podcast, I’ll speak with Mark Edwards.
Mark wrote an article entitled “Environmentally Responsible Alternatives to Traditional PCB Fabrication”, which of course, spurred my interest.
Mark works as a Strategic Account Manager within MacDermid Alpha Electronics Solutions, on the global Business Development team for Circuitry Solutions. Mark has been involved in electronics manufacturing since the late 1980’s and brings a passion for process automation, circuit assembly, solders/fluxes, adhesives, coatings and PCB fabrication – all with a focus on repeatability and reliability.
Mark holds a B.S. degree in Mechanical Engineering Technology from Oklahoma State University and began his career at a defense electronics company in Dallas, Texas (that was later acquired by Raytheon).
Mark has uncovered trends and synthesized customer needs for electronic hardware in the telecommunications, defense, automotive, industrial controls segments in the Americas, and now globally, in his newest role.
Join me as we explore new materials and methodologies, and innovations that are shaping the electronic assembly industry towards a more eco-conscious future.
Mark’s Contact Information
Mark Edwards
marks.edwards@macdermidalpha.com
https://www.macdermidalpha.com/circuitry-solutions
by Dianna Deeney Leave a Comment

Dianna and Fred discuss the challenges as a customer when calling for customer support.
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by Dianna Deeney Leave a Comment

Dianna and Fred discuss the challenges in asking others reliability questions and getting questions answered.
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by Greg Hutchins Leave a Comment

In this presentation, Greg Hutchins will explain how to Get Unstuck: Do Good. Be Happy – based on the Working It book (4.9/5.0 stars on Amazon). Today’s Linkedin review: “A wonderful book by a great author. A must recommend for those who are looking to enhance their skills in the VUCA world.” Ankur Tyagi
by Greg Hutchins Leave a Comment

Greg and Fred discuss how institutions can and should adapt, but often don’t. The result is that even most Fortune 500 companies have a 10 year half life.
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by Greg Hutchins Leave a Comment

Greg and Fred discuss how bias is a part of all of us. Our challenge is that bias impacts our decision making from simple rules of thumb to complex decisions.
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by Michael Pfeifer, Ph.D., P.E. Leave a Comment

To learn more about the component design process, check out this video and these articles on material selection, materials selection and design requirements, and designing optimized components.
by Akshay Athalye Leave a Comment

In this episode, I spoke with David and we chatted about the parallels across the commercial aviation and defense maritime industry. David shared his experience of what it was like working for an airline and what lessons can be adopted across the defense sector. We talk about the general population’s expectations and how the Airline Industry has been at the forefront of delivering world-class maintenance.
If you have a question for David, you can contact him via Linkedin.
by Christopher Jackson Leave a Comment

We often use the term ‘system reliability modelling’ to describe any scenario where we need to somehow convert what we know about component reliability into system reliability in order to make a decision. Some of us might have heard of ‘series systems’ that have no redundant components, meaning that the system fails when any component fails. Then there are ‘parallel systems’ where the system fails when the last component fails. But then there are ‘K out of N’ systems that need ‘K’ components out of a total of ‘N’ components to work for the system to work. Do you know when ‘K out of N’ system reliability looks like series system reliability? … or parallel system reliability? … or perhaps you don’t know what series or parallel system reliability looks like? Then this webinar is for you.
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by Mike Konrad Leave a Comment

Today we’re diving deep into the world of precision and craftsmanship—two crucial elements in the realm of hand soldering and rework of circuit assemblies.
Whether you’re a seasoned electronics enthusiast, a hobbyist, or just someone with a curious mind, this episode promises to demystify the art and science behind hand soldering and rework. We’ll be exploring the latest tools, techniques, and trends that define this intricate process, shedding light on the unsung heroes who meticulously bring circuit assemblies to life, or in the case of rework, back to life.
There is archaeological evidence that soldering was employed as early as 5,000 years ago in Mesopotamia. Soldering and brazing are thought to have originated very early in the history of metal-working, before 4000 BC. Sumerian swords from 3000 BC were assembled using hard soldering techniques.
While soldering applications have morphed and expanded over the centuries, the basic “rules” of soldering have not. On this episode, we’re going to talk about an obvious soldering application, at least to my audience, and that’s soldering of electronic assemblies.
From the evolution of hand soldering with numerous technological advancements to the challenges faced by DIYers and professionals alike, we’ve got it all covered, thanks to my subject matter expert guest, Debbie Wade.
Debbie is the managing Director of ART A-R-T, Advanced Rework Technology, a fully independent training organization, which has been presenting various training courses for over thirty years. Debbie has been in the electronics industry for over 20 years with the last 15 of those years at Advanced Rework Technology.
Debbie comes to us very well credentialed. She is the chairperson for the IPC-A-620 Training Committee and IPC European Training Committee, with her Master IPC Trainer status for IPC-A 600, 610, 620, 7711/21 and J-STD 001, she is an expert in the field of fabrication, assembly, process and acceptance of board and cable assemblies.
Debbie has been presented with numerous awards from IPC in recognition of her contribution to IPC standards and training courses.
So, grab your soldering iron (metaphorically speaking), get ready to dive into the flux, and join us as we unravel the secrets of successful hand soldering and rework. Stick around for valuable insights, practical tips, and maybe even a few stories from the trenches of hand soldering and re-work.
Debbie’s Contact Information:
Debbie Wade
Master IPC Trainer
Advanced Rework Technology,
debbie@rework.co.uk
www.rework.co.uk
by Christopher Jackson Leave a Comment

Chris and Fred discuss the similarities and differences between two terms that many people think mean the same thing.
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by Dianna Deeney Leave a Comment

Quality during Design isn’t just an add-on; it’s a fundamental aspect that drives innovation, efficiency, and customer satisfaction!
Ever find yourself at the tail end of a project, swamped with unfinished tasks, and wondering where things went awry? Are there important recommended actions that the team was excited about that just didn’t get done? These are the conundrums we tackle in this episode of Quality During Design, with a special nod to Arnold Schwarzenegger’s “Be Useful” for his proactive approach to work. Move from “fall-through” to “follow-up and follow-through”.
We dissect the all-too-familiar scenario of projects saddled with incomplete actions, despite our best-laid plans. We don’t just commiserate—we arm you with a strategy to ensure that things are seen through to the end.
Let’s pull lessons from Schwarzenegger’s tenure as California’s governor and his hands-on approach during crises. We dissect the significance of staying involved and the vital role of follow-up and follow-through. Use this when implementing recommended actions from customer studies to FMEAs. Join us as we cast a critical eye on why management systems sometimes fail in practice and what to do to help ensure success. This isn’t just about weathering audits or ticking boxes; it’s about a commitment to excellence in product and service design.
by Christopher Jackson Leave a Comment

Chris and Fred discuss a listener’s question about dealing with different ‘duration’ metrics for their field data … so how do we find things like ‘operating time’ and other age-related metrics that aren’t calendar time that simply aren’t there?
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