
RiM 19: Integrated Logistics Support and Logistics Support Analysis

Your Reliability Engineering Professional Development Site
by Akshay Athalye Leave a Comment

by Dianna Deeney Leave a Comment

We’re in our 4th episode into our series about generating ideas with our team toward action. The first two episodes were all about idea generation. The 3rd was about grouping and exploring ideas.
We’re still considering that we’re just after brainstorming, at the point where we have many ideas and no next steps.
Let’s instead screen our ideas so we can move toward action. We explore these Quality Tools and how to use them after a brainstorming or other idea-generating team activity:
by Mike Konrad Leave a Comment

We are all aware of the “oldest profession in the world”. Perhaps the second oldest profession is counterfeiting. Whenever a product is introduced, a counterfeit version soon follows. While the electronics industry has experienced counterfeit components from its inception, recent events such as the pandemic and supply chain shortages have fueled the counterfeit industry.
Statistics by the Semiconductor Industry Association (SIA) reveal that the counterfeiting of electronic parts in the US alone, cost the chip industry more than $7.5 billion in revenue annually. According to new data from the ERAI, a global information board for counterfeiting, reports of counterfeit electronic products are growing. Although it is difficult to put an exact figure on just how many counterfeit products are in circulation, estimates suggest that consumer and industrial businesses lose approximately $250 billion each year due to counterfeit parts.
To talk more about counterfeit components and detection technologies, I invited Dr. Eyal Weiss, Founder and CTO of Cybord to be my guest. Dr. Weiss received his Ph.D. in Electronic and Computer Engineering from BGU (Ben-Gurion University) in Israel
As well as a Masters in Plasma Physics and bachelors cum laude in Mechanical Engineering from the Technion–Israel Institute of Technology.
He worked as a researcher on pulsed plasma at Soreq Research Center (SNRC). He then worked as a technology department manager in the high-tech fiber-optics industry. He was the technology manager at Lynx Photonics and then at Explay, developing state-of-the-art Silicon and optical chips production, packaging, and assembly production lines. He developed a new fiber-pigtailing and packaging technology and built full-scale production lines utilizing this new technology.
He returned to Soreq SNRC and for 15 years served as manager and leading scientist of the R&D Systems Department. He built mass-production lines and assembly lines for new sensors technology and developed their test equipment. He has twice received the prestigious Israel Defense Prize.
In 2018, he founded and became CTO of Cybord, developing electronic component qualification and authentication technologies. He is a member of the Israel Innovation Authority, Euramet, SAE, and IPC committees. He specializes in multidisciplinary technology development and has received significant awards and accolades in the fields of machine learning, plasma physics, optical assemblies, laser technology, and electromagnetics.
Dr. Weiss is an expert in technology development and manufacturing technology and has published over 20 peer-review articles, 4 patents, and a book, and, I’m happy to say, he’s my guest on this episode of the Reliability Matters podcast.
by Carl S. Carlson Leave a Comment

Carl and Fred discussing a question received by an Inside FMEA reader on the subject of FMEA occurrence rating.
ᐅ Play Episode
by Mike Konrad Leave a Comment

David Raby is President of Madison Alabama-based STI Electronics, a contract manufacturer for the EMS industry. David worked at the family business since he was a child and eventually took over the family business when his father (and company founder) Jim Raby retired.
The electronics industry moves at the speed of light and any business within the EMS industry must learn to stay ahead of technology and trends. David shares some of his experiences in taking over the family business and some of the challenges his business (and many other businesses) face on a near daily basis.
David Raby’s Contact Information:
draby@stiusa.com
by Christopher Jackson Leave a Comment

Chris and Fred discuss your approach for estimating the reliability of a new product, with new technology, manufactured in a new facility? … wow!
ᐅ Play Episode
by Michael Pfeifer, Ph.D., P.E. Leave a Comment

Metals engineering is the application of metallurgy (the science of metals) to design and manufacturing decisions and problems involving metals. In this episode I explain the fundamental principles of metallurgy and how they are applied to engineer metals for component design and solving component failures and production quality problems.
by Akshay Athalye Leave a Comment

by Dianna Deeney Leave a Comment

We’re in our 3rd episode into our series about generating ideas with our team toward action. The previous two episodes were all about idea generation.
We’re now at the point where we have many ideas and no next steps.
Let’s group and explore our ideas so we can move toward action. We explore these Quality Tools and how to use them after a brainstorming or other idea-generating team activity:
by Christopher Jackson 2 Comments

Chris and Fred discuss what it means to establish an Ongoing Reliability Test (ORT) … or is it an accelerated test? … or the MTTF?
ᐅ Play Episode
by Dianna Deeney Leave a Comment

Dianna and Fred discussing engineering projects and dealing with product characteristics and requirements.
ᐅ Play Episode
by Dianna Deeney Leave a Comment


Dianna Deeney interviews Emily Haidemenos about product design with brainstorming. She hosted a workshop at a conference about this topic, titled “Brainstorming: The Solution to Structured Problem Solving”.
This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team for new product development. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.
Emily has a master’s degree in Design and Manufacturing Engineering from the University of Massachusetts Lowell. After initially working as a Design Engineer, Emily left and moved into a New Product Development Quality Engineering position. In this role, she worked with multiple cross-functional engineering teams to ensure the effectiveness of quality systems while earning her Six Sigma Black Belt certification. Now as a Chief Engineer for next generation high voltage automotive products, she aims to grow and develop a team of technically competent individuals who realize their maximum potential.
Listen to be inspired to either take on brainstorming or change-up how you’re doing your sessions!
by Christopher Jackson Leave a Comment

Sounds simple … right? We simply test faster! Great! But what does this get us? Many organizations are faced with a dilemma when it comes to testing to MEASURE reliability. If we test an amazing new product in ‘at use’ conditions, it might take many years before it will fail. This is time we simply don’t have when it comes to product development. So, how do we test faster? One of the more obvious answers is to increase the stress. Turn the temperature up. Increase the vibration. Use more voltage. But how do we get this right? How can we know that (for example) one week of accelerated testing is equivalent to 10 years of actual use? This webinar will help introduce you to the idea of Accelerated Life Testing, or ALT, to help you and your organization make reliability testing a reality.
[Read more…]
by Mike Konrad Leave a Comment

Electricity is the life blood for all circuit assemblies. It can also afflict significant damage via electrostatic discharge. My guest, Christopher Almeras of Raytheon reviews the various ESD mitigation strategies as well as some ESD horror stories!
Christopher Almeras began his career in process engineering for a small electronics manufacturer in the late 1990s. There he became responsible for the sites ESD compliance verification. His next career move took him to a high-volume manufacturer where he added ESD Coordinator to his process duties. He eventually made the jump into the Military/Aerospace side of electronics manufacturing (with Raytheon) in 2010 where he has remained working in process, capital installations, continuous improvement, and ESD.
In 2009, Christopher completed his ESD Certified Program Manager from the ESDA. He serves as a member on several ESD Association standards committees including S20.20, TR53, Process Assessment, High Reliability, Electrostatic Attraction among others. In 2022 he took over the working group chair for Soldering/Desoldering Hand Tools.
Christopher was elected to the ESD Association Board of Directors and continues to be active with the ESD Symposium each year. In 2018 he presented his technical paper “An ESD Case Study of Defect Analysis in High Speed Electronics Manufacturing” at the symposium.
Christopher earned a BS in Mechanical Engineering from Purdue University and an MS in Industrial Engineering from Oklahoma State University. He is an
ESD Certified Program Manager (ESDA).
Christopher may be contacted here:
lonestaresd@outlook.com
https://www.lonestaresd.com
During this episode, I referenced the following:
Reliability Matters Episode 104: A Conversation about ESD Flooring with Thomas Ricciardelli
https://youtu.be/peyNVuE7Ink
4 Easy Ways to BLOW UP Your Test Gear
Daniel Bogdanoff – Keysight
https://www.youtube.com/watch?v=dDvue5whx0s
by Dianna Deeney Leave a Comment

Dianna and Fred discussing new innovations from a reliability point-of-view: how is this new stuff going to break? What are going to be the new ways to break things?
ᐅ Play Episode
Ask a question or send along a comment.
Please login to view and use the contact form.