Always Plot the Data
We don’t just rely on the numbers – we always plot the data!
We review how we use plots to look past the numbers, and to be aware of common gotchas!
QDD 072 Always Plot the Data
Quality during Design
Quality during Design is the place for product designers to use quality thinking throughout the design process to create products others love, for less.
QDD 071 Supplier Control Plans and Design Specs
Supplier Control Plans and Design Specs
Supplier control plans and design specs can go hand-in-hand in the quest for quality.
Control plans aren’t just for quality professionals! Learn how partnering with suppliers for a simple control plan can benefit your design process.
QDD 070 Use FMEA to Design for In-Process Testing
Use FMEA to Design for In-Process Testing
Our manufacturing friends are approaching us with a problem.
They want to test the product during manufacturing. The way the product is currently designed doesn’t let them do this, or not easily.
Can we make a design change so they can test?
Imagine that they’re coming to us with this question before we’ve completed the design. Can they really see the future?
Perhaps, with strategic use of FMEA. We talk through a scenario of how to do it.
QDD 069 Use FMEA to Choose Critical Design Features
Use FMEA to Choose Critical Design Features
We’re heading into pilot production.
We’ve got to finish those design specs and engineering drawings!
- Manufacturing wants to start cutting steel for molds.
- Suppliers want to work out the specs on their end.
- QA is asking what they should inspect.
Before you pass it along, have you identified what features are critical? Does it align with managing risk? And are you communicating that effectively on your specs and drawings?
Creating design specs is an important part of engineering design. We review a way to choose critical design features, based on risk.
QDD 068 Get Unstuck: Expand and Contract Our Problem
Get Unstuck: Expand and Contract Our Problem
We can get stuck when trying to discover a solution to a problem.
We talk about a Nine Windows tool and TRIZ – more thought-provoking methods that we can use to get unstuck and move on to the next step.
QDD 067 Get Unstuck: Reframe our Problem
Get Unstuck: Reframe our Problem
We can get stuck when trying to discover a solution to a problem. Sometimes it helps to expand our thinking into other avenues. We can reframe our problem within its contradictions. What is it not?
We review an Is/Is-Not Matrix: how it’s built, its purpose, and how it can help us.
QDD 066 5 Options to Manage Risks during Product Engineering
5 Options to Manage Risks during Product Engineering
We’re uncovering risks during our new product development, about our design. How do we manage risks? What options do we have?
There are at least 5 options we can take to manage risks. We talk about each, and how quality and reliability methods and techniques may help us with the next steps to be able to make decisions with our team.
QDD 065 Prioritizing Technical Requirements with a House of Quality
Prioritizing Technical Requirements with a House of Quality
As a design engineer, you’re tasked with translating vague customer statements into something technical and measurable. And you also need to identify what requirements are important: filtering the “must meet” requirements against the “should have” requirements. And, finally, you need to do this with your cross-functional team.
What if you miss something important?
It’s difficult. There is a method that we can use. Let’s talk about the House of Quality and how you can use it no matter where you work.
QDD 064 Gemba for Product Design Engineering
Gemba for Product Design Engineering
If you have quality friends, you may have heard of Gemba. What is Gemba and can it help with product design?
Gemba is an ideology.
And, yes, it can help with product design!
We explore how and talk about why you might want to adopt the term “Gemba” for product design engineering.
QDD 063 Product Design from a Data Professional Viewpoint, with Gabor Szabo (A Chat with Cross Functional Experts)
Product Design from a Data Professional Viewpoint, with Gabor Szabo (A Chat with Cross Functional Experts)
“A Chat with Cross Functional Experts” is a Quality during Design interview series. Our focus is speaking with people that are typically part of a cross-functional team for new product development. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.
Today we talk with Gabor Szabo. Gabor is an engineering and data professional with experience in numerous industries, including the medical device and automotive industries. In his current role a Sr. Principal Engineer of Operations Excellence, he works with various cross-functional teams on validating new processes and products, launching new products, helps them diagnose and solve technical problems. He hosts the Critical Talks podcast. He also develops software and builds data products in R.
QDD 062 How Does Reliability Engineering Affect (Not Just Assess) Design?
How Does Reliability Engineering Affect (Not Just Assess) Design?
Reliability Engineering isn’t just about assessments. It’s about providing information to make decisions. How does reliability engineering affect design?
We answer all the questions from the classical Kipling Method:
- What kind of design inputs can we expect from a Reliability Engineering working relationship?
- Why is their point of view important?
- When should we get them involved in the product development cycle?
- Who can we generally look to for a reliability engineering viewpoint?
- How can we get them involved?
- Where do we find out more information?
QDD 061 How to use FMEA for Complaint Investigation
How to use FMEA for Complaint Investigation
FMEA (Failure Mode and Effects Analysis) is a tool we can use to help us investigate complaints from the field. The FMEA is a matrix of the collective team knowledge about the risks of this product, so it’s a valuable source in our investigation about what’s going on in the field.
We talk through how to go about using FMEA for complaint investigation and what we can do with the information.
QDD 060 3 Tips for Planning Design Reviews
3 Tips for Planning Design Reviews
Many presentation books and guides seem to focus on presentations that we see at conferences, for sales pitches, or for executive meetings about business topics.
They don’t seem applicable to the technical design reviews that engineers host.
But they do relate.
We talk about just 3 ways that we can change how we can plan technical design reviews, using some of the principles of presentations.
QDD 059 Product Design from a Marketing Viewpoint, with Laura Krick (A Chat with Cross Functional Experts)
Product Design from a Marketing Viewpoint, with Laura Krick (A Chat with Cross Functional Experts)
This interview focuses on product design from a marketing viewpoint, including sales and commercial operations.
“A Talk with Cross Functional Experts” is a Quality during Design interview series. Our focus is speaking with people that are typically part of a cross-functional team for new product development. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.
Laura Krick
Today we speak with Laura Krick, a VP for a global medical device manufacturer (who has, since our interview, been promoted to Chief Commercial Officer – congratulations!). She’s involved in marketing, sales, and commercial operations for new product development.
We talk about these topics:
- Her background and what led her to her current role.
- Her roles in new product development, including her hands-on commercial operations perspective.
- Developing the user experience through data, iteration, and relationships with early adopters.
- Reasons and methods for product design engineers to get into the field.
- Ways for product design engineers to utilize the knowledge base of sales, marketing, and commercial operations reps in their cross-functional team.
- Having fun being part of a risk management activity (!)
- Her recommended books and authors for engineers.
Listen to a Chat with Laura. Gain a different perspective and get actionable advice.
QDD 058 UFMEA vs. DFMEA
UFMEA vs. DFMEA
FMEA (Failure Mode and Effects Analysis) is a super-tool for a team, especially when developing concepts and requirements. Done early, iteratively, and treated as a “living” analysis helps teams throughout development and beyond.
Some people seem to either love it or hate it. I don’t have a strong reaction like that, but I do think it can be a valuable option for teamwork and design – so much so that I’ve dedicated a few episodes to it (including this one). We touch on some of the objections to it, too.
FMEAs can have different focuses and can be built to suit the goals of the team. There are two FMEAs, in particular, that can be done in the early concept stages of development: “use” UFMEA and “systems design” DFMEA.
- What is the difference between these two FMEAs?
- How do they relate to one another?
- Should we do both of them?
- What do we do with the information?
